Complete Turn Key Rock Chrome Ore Process Beneficiation Plant

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Voltage: 380V
Weight: 5T
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Year of Establishment
2012-07-05
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  • Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
  • Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
  • Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
  • Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
  • Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
  • Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
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Basic Info.

Model NO.
Chrome Ore Beneficiation Plant
Energy Saving
Energy Saving
Warranty
2 Years
Customized
Customized
Condition
New
Use to Separate
Chrome, Magnetic Ore
Transport Package
Export Packing Standard
Trademark
Gelin
Origin
China
Production Capacity
100 Sets Per Month

Packaging & Delivery

Package Size
200.00cm * 110.00cm * 200.00cm
Package Gross Weight
500.000kg

Product Description

Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
 
Mining condition: Rock type Chrome mining.
Processing flowchart as below
Complete Turn Key Rock Chrome Ore Process Beneficiation Plant

Our factory produce full sets mining equipments for rock Chrome, Cassiterite, Tungsten, Tantalum, Niobium, Titanium iron ore processing, such as trommel screen, vibrating screen, jaw crusher, cone crusher, ball mill, spiral classifier, saking table, spiral separator, magnetic separator, electrostatic separator and so on.

1.Main Equipment Involved

1).Jaw Crusher

Jaw Crusher is mainly used to crush kinds of mining stones primarily, and the largest compression resistance of the material to be crushed is 320MPa. The jaw crusher is widely used in mining, rock crushing, metall-urgical industry, building material, highway, railway, and chemical industry.
The motor transmits power through belt, drives the moving jaw do periodic motion to the fixed jaw surround the eccentric shaft. The angle between toggle plate and moving jaw increases when moving jaw moves up. So the moving jaw closes to the fixed jaw. The stuff will be crushed in this process. The angle of Jaw Crusher between toggle plate and moving jaw decreases when moving jaw moves down, the moving jaw of Jaw Crusher moves away from fixed jaw by the pulling of rod and spring, the products after crushing will be discharged from the outlet of Jaw Crusher.


Technical Data 

Model No. Feed Opening (mm) Max.feeding size(mm) Adjusting range of discharge opening(mm) Capacity(t/h) Rotation speed of eccentric shaft(r/min) Motor power(kw) total weight(t) Dimensions(mm)
PE-200*300 200*300 180 15-50 2-6 260 7.5 1 910*750*990
PE-200*350 200*350 180 18-70 3-10 260 11 1.3 1000*870*990
PE-250*400 250*400 210 20-60 5-20 300 15 2.8 1300*1090*1270
PE-400*600 400*600 340 40-100 16-60 275 30 7 1730*1730*1630
PE-500*750 500*750 425 50-100 40-110 275 55 12 1980*2080*1870
PE-600*900 600*900 500 75-200 60-200 250 75 20 2290*2290*2400
PE-750*1060 750*1060 630 80-140 115-330 250 110 29 2660*2430*2800
PE-870*1060 870*1060 660 200-260 290-336 250 110 31.5 2810*2430*2800
PE-900*1060 900*1060 685 230-290 160-400 250 110 33 2870*2420*2940
PE-900*1200 900*1200 750 95-165 220-450 200 110 52 3380*2870*3330
PE-1000*1200 1000*1200 850 195-265 315-500 200 110 55 3480*3876*3330
PE-1200*1500 1200*1500 1020 150-300 400-800 180 160 100.9 4200*3300*3500
PEX-150*750 150*750 120 18-48 8-25 320 15 3.8 1200*1530*1060
PEX-250*750 250*750 210 25-60 13-35 330 30 5.5 1380*1750*1540
PEX-250*1000 250*1000 210 25-60 16-52 330 37 7 1560*1950*1390
PEX-250*1200 250*1200 210 25-60 20-61 330 45 8.5 2140*1660*1500
PEX-300*1300 300*1300 250 20-90 16-105 300 75 11 2720*1950*1600

Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
2).Ball mill


Ball mill is the key re-crush eqipment after the crushing. Ball mill is widely used in cement, silicate products, new building materials, refractories, chemical fertilizer, black and non-ferrous metal ore-dressing, as well as the production industry of glass or ceramics, for carry though dry or wet grinding of a variety ores and other materials.

Technical Data

Model No. Shell rotation speed
(r/min)
Ball load (t) Feeding size(mm) Discharging size(mm) Capacity(t/h) Motor power(kw) Weight
Ø600*1200 20~36 0.5 <=20 0.074-0.4 0.2~1 7.5 1.6
Ø900*1800 36~38 1.5 <=20 0.075-0.89 0.65~2 18.5 4.6
Ø900*3000 36 2.7 <=20 0.075-0.89 1.1~3.5 22 5.6
Ø1200*2400 36 3 <=25 0.075-0.6 1.5~4.8 30 12
Ø1200*3000 36 3.5 <=25 0.074-0.4 1.6~5 37 12.8
Ø1200*4500 32.4 5 <=25 0.074-0.4 1.6~5.8 55 13.8
Ø1500*3000 29.7 7.5 <=25 0.074-0.4 2~5 75 15.6
Ø1500*4500 27 11 <=25 0.074-0.4 3~6 110 21
Ø1500*5700 28 12 <=25 0.074-0.4 3.5~6 130 24.7
Ø1830*3000 25.4 11 <=25 0.074-0.4 4~10 130 28
Ø1830*4500 25.4 15 <=25 0.074-0.4 4.5~12 155 32
Ø1830*6400 24.1 21 <=25 0.074-0.4 6.5~15 210 34
Ø1830*7000 24.1 23 <=25 0.074-0.4 7.5~17 245 36
Ø2100*3000 23.7 15 <=25 0.074-0.4 6.5~36 155 34
Ø2100*4500 23.7 24 <=25 0.074-0.4 8~43 245 42
Ø2100*7000 23.7 26 <=25 0.074-0.4 8~48 280 50
Ø2200*4500 21.5 27 <=25 0.074-0.4 9~45 280 48.5
Ø2200*6500 21.7 35 <=25 0.074-0.4 14~26 380 52.8
Ø2200*7000 21.7 35 <=25 0.074-0.4 15~28 380 54
Ø2200*7500 21.7 35 <=25 0.074-0.4 15~30 380 56
Ø2400*3000 21 23 <=25 0.074-0.4 7~50 245 54
Ø2400*4500 21 30 <=25 0.074-0.4 8.5~60 320 65
Ø2700*4000 20.7 40 <=25 0.074-0.4 12~80 400 94
Ø2700*4500 20.7 48 <=25 0.074-0.4 12~90 430 102
Ø3200*4500 18 65 <=25 0.074-0.4   800 137

Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
3).Shaking table

Gravity equipment to separate out different minerals as per the minerals' different density. It is friendly to the earth and there is no any polution.

Technical Data
 
Model 6S-7.6 6S-4.08 6S-1.95 6S-0.5
Deck type Coarse ore deck Fine sand deck Slime deck
Benefication Area(m2) 7.6 7.6 7.6 4.08 1.95 0.5
Deck size Length(mm) 4450 4450 4450 3000 2100 1100
Transmission end width (mm) 1855 1855 1855 1320 1050 500
Concentrate end width (mm) 1546 1546 1546 1100 850 430
Maximum feeding size(mm) 2 0.5 0.15 Sand -2 Sand -2 Sand -2
Slime-0.1 Slime-0.074 Slime-0.074
Feeding amount 0.8-1.5ton/h 0.8-1.5ton/h 0.8-1.5ton/h 0.4-1.5t/h 0.3-0.8t/h 0.05-0.2t/h
Feeding density(%) 25-30 20-25 15-25 10-30
Stroke(mm) 16-22 11-16 8-16 6-30 12-28 9-17
Frequency(F) 45-220 53-250 60-280 210-320 250-450 280-460
Water added 1-3t/h 1-3t/h 1-3t/h 0.4-2t/h 0.2-1t/h 0.1-0.5t/h
Transverse slope of deck 2°30-4°30 1°30-3°30 1°-2° 0-10° 0-8° 0-10°
Longitudinal slope of deck 1.4 0.92 --- --- --- ---
Cross-section shape of deck rectangular saw-tooth triangle --- --- ---
Motor power(kw) 1.1 0.55
Transmission mechanism Eccentric linkage

Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
4).Spiral Separator (Spiral Chute)


Usage:
1. Rutile, ilmenite and zircon concentration
2. Iron ore, chromite and manganese beneficiation
3. Tin, tantalum and ore concentration
4. Gold, native copper and base metal recovery
5. Silica sands processing
6. Titano-magnetite concentration

Feature & Benefits:
Reasonable structure and small occupation area
High recovery, high efficiency, and precise separation,
Light in weight, rust and corrosion resistant;
Simple installation and Minimal maintenance requirements
Low operating cost and long operating life
Reliable running with minimal operator attention
Strong adaptability to fluctuation of feeding amount, density, size and grade;

Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
Technical Data

Model 5LL-1500 5LL-1200 5LL-900 5LL-600 5LL-400
Outside dia(mm) 1500 1200 900 600 400
pitch(mm) 540,720 900,720,540 675,540,405 450,360,270 240,180
Pitch Dia Ratio 0.75,0.6,0.45 0.75,0.6,0.45 0.75,0.6,0.45 0.75,0.6,0.45 0.6,0.45
Lateral slope
Maximum starts per column 4-2 4-2 4-2 3-2 2-1
Max Feeding Size(mm) 3 3 3 3 3
Feeding Density(%) 25-55 25-55 25-55 25-55 25-55
Capacity(T/H) 8-6 4-6 2-3 0.8-1.2 0.15-0.2
External
Size
Length(mm) 1560 1360 1060 700 460
  Width(mm) 1560 1360 1060 700 460
  Height(mm) 5230 5230 4000 2600 1500
Weight (Kg) 800 600 400 150 50

Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
5).Magnetic Separator

Our factory professional produce different type magnetic separator over 30 years.
The products includes dry type magnetic separator, wet type magnetic separator. Magnetic field intensity from 800 gauss up to 20000 gauss.

Our magnetic separator sells well in Vietnam, Philippines, Indonesia, India, Iran, Chile, Peru, Africa etc.
Which are widely used for separate magnetic iron ore, ilmenite, titanium ore, hematile, manganese, cobalt, cassiterite, coltan, tantalum, niobium, zircon sand, beach black sands, silica purify sand and so on.
Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
***Dry Type Magnetic Separator
Our factory produce one roller, two rollers, three rollers, four rollers dry type high intensity magnetic separator and low intensity magnetic separator, magnetic field intensity from 800 gauss to 20000 gauss.
The information as below,
*Four rollers high intensity magnetic separator:
Specification:
Capacity:2-5 tons per hour;
Dry type;
Feeder hopper on the top of the machine;
Four drums/rollers; 
First drum size: diameter 440mm* length 1100mm, magnetic field intensity:1000 gauss-1500 gauss;
Second drum size:diameter 440mm* length 1100mm, magnetic field intensity:5000gauss-7000 gauss;
Third drum size:diameter 440mm* length 1100mm, magnetic field intensity:8000 gauss-10000 gauss;
Fourth roller size:diameter 220mm* length 1100mm, magnetic field intensity:15000 gauss;
Material: steel for the whole machine frame;
Frequency conversion motors;
 AC Inverter Controller to adjust the speed variation of EACH rollers/drums;
Electrc control pannel box to control the machine working;
Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Ilmenite ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.
This machine is used in P. Kundur. Riau Islands and Mentok, Bangka Islands, Indonesia.

*Three rollers high intensity magnetic separator:
Specification:
Capacity:1-2 tons per hour;
Dry type;
Feeder hopper on the top of the machine;
Three rollers; 
First roller size: diameter 160mm* length 1200mm, magnetic field intensity:1200 gauss;
Second roller/drum size:diameter 390mm* length 1200mm, magnetic field intensity:8000 gauss;
Third roller size:diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss-15000 gauss;
Material: steel for the whole machine frame;
Adjust speed motors;
Electromagnetic speed regulation to adjust the roller speed;
Dimension:1700*1500*2280mm;
Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Ilmenite ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.
This machine is widely used in Kalimantan Island, Indonesia for zircon sand separation.
 
*Two rollers high intensity magnetic separator:
Specification:
Capacity:1-2 tons per hour;
Dry type;
Feeder hopper on the top of the machine;
Two rollers; 
First roller size: diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss;
Second roller size:diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss;
Material: steel for the whole machine frame;
Adjust speed motors;
Electromagnetic speed regulation to adjust the roller speed;
Dimension:1700*1400*2250mm;
Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.
This machine is widely used in Kalimantan Island, Indonesia for zircon sand separation.

*One roller low intensity magnetic separator / One roller high intensity magnetic separator:
Specification:
Capacity:10-20 tons per hour;
Dry type;
Feeder hopper on the top of the machine;
One roller; 
Roller size: diameter 400mm* length 1800mm, magnetic field intensity:1200 gauss;
Material: steel for the whole machine frame;
Adjust speed motors;
Electromagnetic speed regulation to adjust the roller speed;
Usage: it is used for separate Magnetic iron ore, strong magnetic ore.

***Wet Type Magnetic Separator

*Iron ore, Ilmenite ore(Titanium ore) magnetic separator, Monazite ore magnetic separator

Specification:
Capacity:10-20 tons per hour;
Wet type;
Feeder hopper on the top of the machine;
Four drums & roller ( Three drums/Two drums) ; 
First drum size: diameter 500mm* length 1500mm, magnetic field intensity:1000 gauss-1500 gauss;
Second drum size:diameter 500mm* length 1500mm, magnetic field intensity:8000 gauss;
Third drum size:diameter 500mm* length 1500mm, magnetic field intensity:8000 gauss;
Fourth roller size:diameter 500mm* length 1500mm, magnetic field intensity:8000 gauss;
Material: steel for the whole machine frame;
Adjust speed motors;
Electromagnetic speed regulation to adjust the roller speed;

*CTS(N.B) One drum(Single drum) magnetic separator

Descriptions

Wet Drum Permanent Magnetic Separator is suitable for Mine, Coal preparation plant etc. use weak wet magnetic field to sort out the strong magnetic ore, or eliminating the strong magnetic minerals mixed in nonmagnetic minerals. The magnetic field of CTS(N,B) wet drum permanent magnetic separators divide into rotary and fixed. The fixed one is mainly use in weak magnetic field to separate the fine particle strong magnetic materials, or eliminating the strong magnetic materials in the nonmagnetic ores.

Model Shell szie 
(Shell diameter×Shell length)
mm
Magnetic induction on shell surface mT Capacity Power
 Kw
Shell rotation  speed r/min Weight Kg
Magnetic pole
geometric centre
Average Max. magnetic strength T/h 3/h
CTS(N.B)-46 400×600   130 160 1~3 5 1.1 45 600
CTS(N.B)-66 600×600   145 170 5~10 16 1.1 40 705
CTS(N.B)-69 600×900   145 170 8~15 24 1.1 40 830
CTS(N.B)-612 600×1200   145 170 10~20 32 2.2 40 990
CTS(N.B)-618 600×1800   145 170 15~30 48 2.2 40 1330
CTS(N.B)-712 750×1200 120 155 180 15~30 48 3 35 1500
CTS(N.B)-718 750×1800 120 155 180 20~45 72 3 35 2100
CTS(N.B)-918 900×1800 148 165 190 25~55 90 4 28 2900
CTS(N.B)-924 900×2400 148 165 190 35~70 110 4 28 3500
CTS(N.B)-1018 1050×1800 148 165 190 40~75 120 5.5 22 4000
CTS(N.B)-1021 1050×2100 160 240 280 45~88 140 5.5 22 4500
CTS(N.B)-1024 1050×2400 160 240 280 52~100 160 5.5 22 5000
CTS(N.B)-1030 1050×3000 160 240 280 65~125 200 7.5 22 6200
CTS(N.B)-1218 1200×1800 160 240 280 47~90 140 5.5 19 5800
CTS(N.B)-1224 1200×2400 160 240 300 82~120 192 7.5 19 6200
CTS(N.B)-1230 1200×3000 160 240 280 80~150 240 7.5 19 7200
CTS(N.B)-1530 1500×3000 180 240 300 90~170 270 11 14 8100
CTS(N.B)-1540 1500×4000 180 240 300 115~220 350 11 14 9300

Complete Turn Key Rock Chrome Ore Process Beneficiation Plant 
When the ore pulp entering magnetic field area, the ferromagnetic materials are sucked up on the surface of the drum, weak magnetic substance and nonmagnetic minerals are washed away by water, the absorbed magnetic minerals on the surface of drum are rotated with the drum and taken out of magnetic field area .The rotary one is suitable to dry separate the fine particle strong magnetic ore, because of speedy rotation, the magnetic particle rolling more times than other magnetic separator, which is effectively destroy the reunite of magnetic and arise the high-grade ore, the ore are divide into magnetic and nonmagnetic after separation, and discharge from the own road. This machine is suitable for the roughing and cleaning of particle size in 6-0mm size.
 
This machine has three kinds of tank: CTB, CTS and CTN, the same kind of drum could match those three tanks, to suitable different separation work and different requirement:       
  • CTS is suitable for the roughing and cleaning of particle size in 6-0mm;
  • CTN is suitable for the cleaning and scavenging of fine particle size in 0.6-0mm , and it is often applied to recycle heavy medium in coal;
  • CTB is suitable for the roughing and cleaning of ores in size of 0.5-0mm, especially suitable for the cleaning of ores in size of 0.15-0mm.

This wet drum permanent magnetic separator can continuously feeding ores and discharge ores ,with large magnetic field intensity, high magnetic field gradient, big working clearance, higher processing ability and little magnetic flux leakage, low energy consumption, fine beneficiating results, simple structure and easy to maintain. 

***Three discs electromagnetic separator( 3 PC disc magnetic separator)

Three-disc electromagnetic separator is sorting mineral size less than 2-3mm of weakly magnetic minerals and rare metal ore selection, it is a very important mineral processing equipment. Three-disc electrmagnetic separator have 3 models.
 Three-disc electromagnetic separator is for a variety of strong magnetic minerals mixed ore separation, according to the difference of magnetic minerals, can achieving efficient separation of minerals can form different intensity magnetic disk by adjusting the excitation current levels, can also be adjusted each level disk and sensing distance between dressing grain is to get different magnetic induction intensity, reaching a one-time separation of various minerals. This device is widely used in ilmenite, monazite, tungsten, tin, tantalum, iron ore and other minerals with magnetic and non-magnetic dry sorting.
Features:
The equipment have reasonable structure, small footprint, simple operation and maintenance, its one-time separate variety of ferromagnetic minerals, weakly magnetic, non-magnetic and so on. Operations can be adapted to water-lack mines.
Product Structure:
The following major structural for diagram 600mm Double-disc Dry strong magnetic separator to do next explain. Main part of the separator by the "mountain" shaped magnetic system, magnetic system suspended above the rotating disk and vibration slots (or belt) components.

Specification of three disk electromagnetic separator:
Model
Unit
3PC-500
3PC-600
3PCX600
Magnetic intensity
Hauteur
Distance to beltsurface 2mm
Disk teeth 1700
Distance to beltSurface 2mm
Disk teeth 1800
Distance to belt 2mm
Disk teeth 2000
Number of
magnetic disk

Piece
3
3
3
Diameter of
magnetic disk
mm
500
600
600
Revolution of magnetic disk
r/min
25-40
22-38
22-32
Power supply
V
380
380
380
Exciting coil
Unit
4
4
4
Matching motor
kw
0.75
1.5
1.5
Exciting power
kw
1.5
1.6
1.6
Coil temperature
rise
°C
65
65
65
Rated currentof coil
A
1.1-1.8
1.2-1.9
1.2-2.2
Duty rating
 
Continuous
Continuous
Continuous
Feed width
mm
210
300
300
Feed size
mm
2
2
2
capacity
kg/h
100-500
120-800
80-800
Overall Size
mm
2800×800×1220
3200×870×1160
3150×900×1250
Weight
kg
1900
2200
2300

Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
2.Our company & Customers Visiting


Ganzhou Gelin Mining Machinery Co., Ltd is an expert manufacturer of mining machines in China. Our company is located in Guzhang Industrial Zone, Shicheng county, Jiangxi province, covering an area of over 30000 square meters, having more than 30 sets of heavy processing equipment and with an annual outpurt of more than 2000 sets of mining machinery.
Complete Turn Key Rock Chrome Ore Process Beneficiation Plant
--- PRE-SALE SERVICE ---

1.Based on clients' request and budget, GELIN experts will strictly make efficient, reliable solutions accordingly;
2.Mine sample testing is available, we welcome the customer send the sample to you for testing by courier, or, the customer take the sample to our factory for testing;
3. Design and provide the complete processing flowchart;
4. Design & manufacturer products according to clients' demands.

--- AFTER-SALE SERVICE ---

1.Pre-check and test the products before delivery;
2.Deliver the whole plant design for our clients which including infrastructure, electrical system and pipeline system design;
3.Trace the status of the shipping until the products received;
4.Prepare required documents to let clients pass custom clearance;
5.Dispatch experts to carry out below service on site:
1) Installation & debug of the machinery
2) Train the first-line operators & technical personnel
3) Carry out any other service clients may need

6. Provide technical exchanging & spare parts for life-long term

--- ONE STOP SOLUTION ---

1.Starting by running the mineral beneficiation experiment. To provide our clients with the best solution accordingly;
2.Besides supply the flowchart design & equipment, we also provide the infrastructure design; Electrical & pipeline system design, etc. To help our clients complete the design of the whole plant;
3.After the installation, debugging of the equipment, the official production will also be guiding by our experienced engineers on site, to guarantee the output minerals perfectly meet your demands.

3.FAQ

Q: What Information should customers give to us in order to let we provide you with efficient & suitable quotation and assistance.

A:1). What type is the mining? Is it rock stone? or it is sand?
2). If rock stone,What is the general particle size(mm) of the raw ore?
3). What is the handling capacity(tons per hour) you plan to work with?
4).What is the elements of the raw ore? How much percent % of each minerals?

Q: Can we send the mineral samples to your company, let your company run the ore-dressing experiments test for us?

A: Yes, we can run the ore-dressing experiments for our customers. After the test, we will based on the results to give you the reasonable flowchart, suitable solution and equipments selection. etc.

Q: How long is the warrenty of your equipments? Does your company supply the spare parts?

A: The warranty period of Gelin equipments is one year. And of course we will supply the spare parts for you for life-long time at lowest cost.

Q: If i need the complete mineral processing line. is Gelin able to help us build it?

A: Yes, we can help you combine a complete mineral processing line. and give you related professional advices as long as you need.
There is a rich experience engineer team of us. we had already build many mining projects in China & Overseas. You can believe our quality and service.

Welcome to visit our factory in your free time!

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