High Intensity Ilmenite Ore Single 3 Disc Electromagnetic Separator
Electromagnetic Type Electromagnetic Separator
1).Single discs electromagnetic separator( 1 PC disc magnetic separator)
885 type
Capacity:1-1.8t/h
Particle size of processing:<6mm
Complete power consumption:3kw
Overall size:2980x1830x1850mm
Magnetic field intensity: maximum18000GS
( Electromagnetic, intensity can be adjusted).
Electric control panel box included.
2).Three discs electromagnetic separator( 3 PC disc magnetic separator)
Description
Three-disc electromagnetic separator is sorting mineral size less than 2-3mm of weakly magnetic minerals and rare metal ore selection, it is a very important mineral processing equipment. Three-disc electrmagnetic separator have 3 models.
Three-disc electromagnetic separator is for a variety of strong magnetic minerals mixed ore separation, according to the difference of magnetic minerals, can achieving efficient separation of minerals can form different intensity magnetic disk by adjusting the excitation current levels, can also be adjusted each level disk and sensing distance between dressing grain is to get different magnetic induction intensity, reaching a one-time separation of various minerals. This device is widely used in ilmenite, monazite, tungsten, tin, tantalum, iron ore and other minerals with magnetic and non-magnetic dry sorting.
Features
The equipment have reasonable structure, small footprint, simple operation and maintenance, its one-time separate variety of ferromagnetic minerals, weakly magnetic, non-magnetic and so on. Operations can be adapted to water-lack mines.
Specifications
|
Model
|
Unit
|
3PC-500
|
3PC-600
|
3PCX600
|
|
Magnetic intensity
|
Hauteur
|
Distance to beltsurface 2mm
Disk teeth 1700
|
Distance to beltSurface 2mm
Disk teeth 1800
|
Distance to belt 2mm
Disk teeth 2000
|
|
Number of
magnetic disk
|
Piece
|
3
|
3
|
3
|
|
Diameter of
magnetic disk
|
mm
|
500
|
600
|
600
|
|
Revolution of magnetic disk
|
r/min
|
25-40
|
22-38
|
22-32
|
|
Power supply
|
V
|
380
|
380
|
380
|
|
Exciting coil
|
Unit
|
4
|
4
|
4
|
|
Matching motor
|
kw
|
0.75
|
1.5
|
1.5
|
|
Exciting power
|
kw
|
1.5
|
1.6
|
1.6
|
|
Coil temperature
rise
|
°C
|
65
|
65
|
65
|
|
Rated currentof coil
|
A
|
1.1-1.8
|
1.2-1.9
|
1.2-2.2
|
|
Duty rating
|
|
Continuous
|
Continuous
|
Continuous
|
|
Feed width
|
mm
|
210
|
300
|
300
|
|
Feed size
|
mm
|
≤2
|
≤2
|
≤2
|
|
capacity
|
kg/h
|
100-500
|
120-800
|
80-800
|
|
Overall Size
|
mm
|
2800×800×1220
|
3200×870×1160
|
3150×900×1250
|
|
Weight
|
kg
|
1900
|
2200
|
2300
|
Dry Type Magnetic Separator
Our factory produce one roller, two rollers, three rollers, four rollers dry type high intensity magnetic separator and low intensity magnetic separator, magnetic field intensity from 800 gauss to 20000 gauss.
1). Four rollers high intensity magnetic separator
Specification:
Capacity:2-5 tons per hour;
Dry type;
Feeder hopper on the top of the machine;
Four drums/rollers;
First drum size: diameter 440mm* length 1100mm, magnetic field intensity:1000 gauss-1500 gauss;
Second drum size:diameter 440mm* length 1100mm, magnetic field intensity:5000gauss-7000 gauss;
Third drum size:diameter 440mm* length 1100mm, magnetic field intensity:8000 gauss-10000 gauss;
Fourth roller size:diameter 220mm* length 1100mm, magnetic field intensity:15000 gauss;
Material: steel for the whole machine frame;
Frequency conversion motors;
AC Inverter Controller to adjust the speed variation of EACH rollers/drums;
Electrc control pannel box to control the machine working;
Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Ilmenite ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.
This machine is used in P. Kundur. Riau Islands and Mentok, Bangka Islands, Indonesia.
2). Three rollers high intensity magnetic separator
Specification:
Capacity:1-2 tons per hour;
Dry type;
Feeder hopper on the top of the machine;
Three rollers;
First roller size: diameter 160mm* length 1200mm, magnetic field intensity:1200 gauss;
Second roller/drum size:diameter 390mm* length 1200mm, magnetic field intensity:8000 gauss;
Third roller size:diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss-15000 gauss;
Material: steel for the whole machine frame;
Adjust speed motors;
Electromagnetic speed regulation to adjust the roller speed;
Dimension:1700*1500*2280mm;
Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Ilmenite ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.
This machine is widely used in Kalimantan Island, Indonesia for zircon sand separation.
3).Two rollers high intensity magnetic separator
Specification:
Capacity:1-2 tons per hour;
Dry type;
Feeder hopper on the top of the machine;
Two rollers;
First roller size: diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss;
Second roller size:diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss;
Material: steel for the whole machine frame;
Adjust speed motors;
Electromagnetic speed regulation to adjust the roller speed;
Dimension:1700*1400*2250mm;
Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.
This machine is widely used in Kalimantan Island, Indonesia for zircon sand separation.
4).One roller low intensity magnetic separator / One roller high intensity magnetic separator
Specification:
Capacity:10-20 tons per hour;
Dry type;
Feeder hopper on the top of the machine;
One roller;
Roller size: diameter 400mm* length 1800mm, magnetic field intensity:1200 gauss;
Material: steel for the whole machine frame;
Adjust speed motors;
Electromagnetic speed regulation to adjust the roller speed;
Usage: it is used for separate Magnetic iron ore, strong magnetic ore.
Wet Type Magnetic Separator
1). Iron ore, Ilmenite ore(Titanium ore) magnetic separator, Monazite ore magnetic separator
Specification:
Capacity:10-20 tons per hour;
Wet type;
Feeder hopper on the top of the machine;
Four drums & roller ( Three drums/Two drums) ;
First drum size: diameter 500mm* length 1500mm, magnetic field intensity:1000 gauss-1500 gauss;
Second drum size:diameter 500mm* length 1500mm, magnetic field intensity:8000 gauss;
Third drum size:diameter 500mm* length 1500mm, magnetic field intensity:8000 gauss;
Fourth roller size:diameter 500mm* length 1500mm, magnetic field intensity:8000 gauss;
Material: steel for the whole machine frame;
Adjust speed motors;
Electromagnetic speed regulation to adjust the roller speed;
2).CTS(N.B) One drum(Single drum) magnetic separator
Descriptions
Wet Drum Permanent Magnetic Separator is suitable for Mine, Coal preparation plant etc. use weak wet magnetic field to sort out the strong magnetic ore, or eliminating the strong magnetic minerals mixed in nonmagnetic minerals. The magnetic field of CTS(N,B) wet drum permanent magnetic separators divide into rotary and fixed. The fixed one is mainly use in weak magnetic field to separate the fine particle strong magnetic materials, or eliminating the strong magnetic materials in the nonmagnetic ores.
Specifications
| Model |
Shell szie
(Shell diameter×Shell length)
mm |
Magnetic induction on shell surface mT |
Capacity |
Power
Kw |
Shell rotation speed r/min |
Weight Kg |
Magnetic pole
geometric centre |
Average |
Max. magnetic strength |
T/h |
m 3/h |
| CTS(N.B)-46 |
400×600 |
|
130 |
160 |
1~3 |
5 |
1.1 |
45 |
600 |
| CTS(N.B)-66 |
600×600 |
|
145 |
170 |
5~10 |
16 |
1.1 |
40 |
705 |
| CTS(N.B)-69 |
600×900 |
|
145 |
170 |
8~15 |
24 |
1.1 |
40 |
830 |
| CTS(N.B)-612 |
600×1200 |
|
145 |
170 |
10~20 |
32 |
2.2 |
40 |
990 |
| CTS(N.B)-618 |
600×1800 |
|
145 |
170 |
15~30 |
48 |
2.2 |
40 |
1330 |
| CTS(N.B)-712 |
750×1200 |
120 |
155 |
180 |
15~30 |
48 |
3 |
35 |
1500 |
| CTS(N.B)-718 |
750×1800 |
120 |
155 |
180 |
20~45 |
72 |
3 |
35 |
2100 |
| CTS(N.B)-918 |
900×1800 |
148 |
165 |
190 |
25~55 |
90 |
4 |
28 |
2900 |
| CTS(N.B)-924 |
900×2400 |
148 |
165 |
190 |
35~70 |
110 |
4 |
28 |
3500 |
| CTS(N.B)-1018 |
1050×1800 |
148 |
165 |
190 |
40~75 |
120 |
5.5 |
22 |
4000 |
| CTS(N.B)-1021 |
1050×2100 |
160 |
240 |
280 |
45~88 |
140 |
5.5 |
22 |
4500 |
| CTS(N.B)-1024 |
1050×2400 |
160 |
240 |
280 |
52~100 |
160 |
5.5 |
22 |
5000 |
| CTS(N.B)-1030 |
1050×3000 |
160 |
240 |
280 |
65~125 |
200 |
7.5 |
22 |
6200 |
| CTS(N.B)-1218 |
1200×1800 |
160 |
240 |
280 |
47~90 |
140 |
5.5 |
19 |
5800 |
| CTS(N.B)-1224 |
1200×2400 |
160 |
240 |
300 |
82~120 |
192 |
7.5 |
19 |
6200 |
| CTS(N.B)-1230 |
1200×3000 |
160 |
240 |
280 |
80~150 |
240 |
7.5 |
19 |
7200 |
| CTS(N.B)-1530 |
1500×3000 |
180 |
240 |
300 |
90~170 |
270 |
11 |
14 |
8100 |
| CTS(N.B)-1540 |
1500×4000 |
180 |
240 |
300 |
115~220 |
350 |
11 |
14 |
9300 |
Working Principle
When the ore pulp entering magnetic field area, the ferromagnetic materials are sucked up on the surface of the drum, weak magnetic substance and nonmagnetic minerals are washed away by water, the absorbed magnetic minerals on the surface of drum are rotated with the drum and taken out of magnetic field area .The rotary one is suitable to dry separate the fine particle strong magnetic ore, because of speedy rotation, the magnetic particle rolling more times than other magnetic separator, which is effectively destroy the reunite of magnetic and arise the high-grade ore, the ore are divide into magnetic and nonmagnetic after separation, and discharge from the own road. This machine is suitable for the roughing and cleaning of particle size in 6-0mm size.
This machine has three kinds of tank: CTB, CTS and CTN, the same kind of drum could match those three tanks, to suitable different separation work and different requirement:
- CTS is suitable for the roughing and cleaning of particle size in 6-0mm;
- CTN is suitable for the cleaning and scavenging of fine particle size in 0.6-0mm , and it is often applied to recycle heavy medium in coal;
- CTB is suitable for the roughing and cleaning of ores in size of 0.5-0mm, especially suitable for the cleaning of ores in size of 0.15-0mm.
This wet drum permanent magnetic separator can continuously feeding ores and discharge ores ,with large magnetic field intensity, high magnetic field gradient, big working clearance, higher processing ability and little magnetic flux leakage, low energy consumption, fine beneficiating results, simple structure and easy to maintain.
2.Application
Magnetice separators are widely used for separate magnetic iron ore, ilmenite, titanium ore, hematile, manganese, cassiterite, coltan, tantalum, niobium, zircon sand, beach black sands and so on.
2.About Us
Ganzhou Gelin Mining Machinery Company Limited is an expert manufacturing mining machines in China. Our company is located in the Industrial Zone of Shicheng County, Jiangxi Province.
Our distinctive products include Shaking table, Jig, Spiral separator, Gold concentrator, Ball mill, Jaw crusher, flotation, magnetic separator, Feeder, Classifier, ore washing machine and lab equipment etc. Our machines are popular in separating gold, copper, manganese, chrome, tungsten, tin, nickel, iron, titanium, lead, zinc, tantalum and some non-ferrous metals like quart, zircon, barite, etc.
Our products are sold to more than 28 provinces/cities in China and are exported to Russia, Africa, India, the Middle East, the Philippines, Mongolia, Sudan, Kazakhstan, Brazil, America, Canada and Australia. We have won high reputations from all of our clients for our machines and services.
Besides the above mentioned products, we can also design and manufacture many kinds of special mining machines and automatic processing lines according to the requests of customers. If you are in need of detailed information, please inform us. We will provide you with total solutions according to your specific requirements in time.
3.GELIN Services
--- PRE-SALE SERVICE ---
1.Based on clients' request and budget, GELIN experts will strictly make efficient, reliable solutions accordingly;
2.Mine sample testing is available, we welcome the customer send the sample to you for testing by courier, or, the customer take the sample to our factory for testing;
3. Design and provide the complete processing flowchart;
4. Design & manufacturer products according to clients' demands.
--- AFTER-SALE SERVICE ---
1.Pre-check and test the products before delivery;
2.Deliver the whole plant design for our clients which including infrastructure, electrical system and pipeline system design;
3.Trace the status of the shipping until the products received;
4.Prepare required documents to let clients pass custom clearance;
5.Dispatch experts to carry out below service on site:
1) Installation & debug of the machinery
2) Train the first-line operators & technical personnel
3) Carry out any other service clients may need
6. Provide technical exchanging & spare parts for life-long term
--- ONE STOP SOLUTION ---
1.Starting by running the mineral beneficiation experiment. To provide our clients with the best solution accordingly;
2.Besides supply the flowchart design & equipment, we also provide the infrastructure design; Electrical & pipeline system design, etc. To help our clients complete the design of the whole plant;
3.After the installation, debugging of the equipment, the official production will also be guiding by our experienced engineers on site, to guarantee the output minerals perfectly meet your demands.
4.FAQ
Q: How big is your factory?
A: In tolal 6 work shops,17,000m²,office 2500 m²,110 workers.
Q: What Information should customers give to us in order to let we provide you with efficient & suitable quotation and assistance.
A:1). What type is the mining? Is it rock stone? or it is sand?
2). If rock stone,What is the general particle size(mm) of the raw ore?
3). What is the handling capacity(tons per hour) you plan to work with?
4).What is the elements of the raw ore? How much percent % of each minerals?
Q: Can we send the mineral samples to your company, let your company run the ore-dressing experiments test for us?
A: Yes, we can run the ore-dressing experiments for our customers. After the test, we will based on the results to give you the reasonable flowchart, suitable solution and equipments selection. etc.
Q: How long is the warrenty of your equipments? Does your company supply the spare parts?
A: The warranty period of Gelin equipments is one year. And of course we will supply the spare parts for you for life-long time at lowest cost.
Q: If i need the complete mineral processing line. is Gelin able to help us build it?
A: Yes, we can help you combine a complete mineral processing line. and give you related professional advices as long as you need.
There is a rich experience engineer team of us. we had already build many mining projects in China & Overseas. You can believe our quality and service.
Welcome you visit our factory in your free time!
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