Complete Manganese Ore Mining Beneficiation Processing Small Scale Whole Rock Manganese Washing Process Plant

• Customization: Available
• Type: Gravity &Magnetic Separation
• Voltage: 380V or Others
• Model NO.: Customization&Others
• Material Feature: Durable,Acid&Corrosion Restistance
• Certification: ISO9001:2008, CE, SGS
• Energy Saving: Energy Saving
• Warranty: 2 Years
• Color: Multi Color
• Customized: Customized
• Condition: New
• After-sales Service: Engineer Guidance/Video Guidance
• Usage: Different Ores Benefication
• Transport Package: Export Packing Standard
• Specification: Differ from different models
• Trademark: Gelin
• Origin: China
• Package Size: 210.00cm * 86.00cm * 81.00cm
• Package Gross Weight: 1100.000kg

Product Description

Our factory is the leading mining equipments manufacturer who have over 30 years experience in mining field. We produce full sets mining equipments for processing and separating gold, copper, tin, iron, zircon, rutile, monazite, tungsten, cassiterite, chrome, coltan, manganese, ilmenite, chromite, tantalum, niobium, barite and so on.

Main equipments include Trommel, Rotary scrubber, Jig machine, Spiral chute, Shaking table, Magnetic separator, Electrostatic separator, Jaw crusher, Ball mill, Hammer crusher, Double roller crusher, Vibrating screen, Mercury amalgamation, Gold smelting furnace, Diamond washing machine, Gold pan, Drier machine and so on.
 

Complete Mining Plants for Different Minerals Separation
Coltan	Diamond	Zircon sand
Tantalum	River sand gold	Titanium
Cobalt	Alluvial gold	Tin /Cassiterite
Tungsten	Rock stone gold	Heavy minerals sand
Tantalite	placer gold	Chromium ore
Silica sand	Gold tailing	Monazite
Copper	Clay gold mining	Tungsten ore
Barite	Desert sand gold	llmenite
Chrome	Quartz	Wolfram ore
Iron ore	Coal	Niobium
Manganese ore	Sand gravel	Rutile
Fluorite	Topsoil	Hematite

Complete Manganese Ore Mining Beneficiation Processing Small Scale Whole Rock Manganese Washing Process Plant

Product Description

 

Manganese Ore commonly includes pyrolusite(MnO2), psilomelane, manganite (Mn2O3*H20). Theoretically, the high grade of pyrolusite can be to 63.19%, density 4.5-5.0. Manganese Ore has weak magnetism and usually it may dirty hands, but the primary manganese ore is clean.

 

Applicable manganese ores: Manganese ore beneficiation production line can apply to the primary manganese production.

 

Basic Process for above flowchart

1. Crushing Rock Manganese Ore: Larger tonnage will require primary and secondary crushing for maximum efficiency in size reduction,vibration feeder adopted is for evenly ore feeding. Main refers to Coarse Jaw Crusher,Fine Crusher,Vibration Feeder,Belt Conveyor.

2. Washing&Screening: Crushed fine minerals are sent to rotary drum scrubber by belt conveyor for washing and screening,the minerals above 6mm are sent back to double roller crusher for further crushing and then to the scrubber again for the qualified minerals,which are for next step

3.Gravity separation: After processed by drum scrubber,the minerals within 6mm fed to the jig machine for further concentration.

4. Magnetic separation:Normally manganese ore includes magnetic Iron materials,so magnetic separator well needed for final separation,then high grade manganese concentrates acquired.

 

Above is for reference only,we also design different process flowchart depends on customer's actual mining condition.

Related Machines

1.Vibration Feeder
Vibrating Feeder is mainly used to feed materials evenly and continuously into belt conveyor, bucket elevator, screening and crushing equipment before primary crusher, also used for screening fine materials to increase the processing capacity of crusher. The feeding amount can be adjusted flexibly to achieve centralized control and automatic control in the production process. It is applied to crushing and screening production lines on crushing site,in mining,metallurgy,building material ,chemistry, mineral processing,and coal industries.

Model	Max. Input size (mm)	Capacity(tph)	Eccentric shaft speed (r/min)	Installation slope	Power(kw)	Weight(t)
VF2400*800	480	30-80	400-500	0°	7.5	2.8
VF3800*950	520	96-160	500-714	0°	11	4
VF4200*1100	590	120-240	500-800	0°	15	4.7
VF4900*960	550	120-240	500-800	0°	15	5.35
VF4900*1100	620	120-280	500-800	0°	15	5.3
VF5900*1100	650	220-350	500-800	0°	22	6
VF6000*1300	760	400-550	500-800	0°	22	7.5

2.Jaw Crusher
Jaw crusher is composed of bracket, jaw, eccentric shaft, jaw plate, spring, etc. The maximum compression strength of materials to be crushed is 320MPA. PE series jaw crusher is commonly used for primary crushing, and PEX series is used for secondary crushing and fine crushing.
Gelin provides jaw crusher with different types(stationary or mobile type,combination with other machines,Diesel engine or electric motor) and capacities(from 2-800tph) , meeting all customer's requirement.

Model	Feeding Mouth Size	Max Feeding Size	Adjusting Range of Output Size	Capacity	Rotation Speed	Motor Power	Weight	Dimension L*W*H
	mm	mm	mm	t/h	r/min	kw	Ton	mm
PE-200*300	200*300	180	15-50	2-6	260	7.5	1	910*750*990
PE-200*350	200*350	180	18-70	3-10	260	11	1.3	1000*870*990
PE-250*400	250*400	210	20-60	5-20	300	15	2.8	300*1090*1270
PE-400*600	400*600	340	40-100	16-60	275	30	7	730*1730*1630
PE-500*750	500*750	425	50-100	40-110	275	55	12	1980*2080*1870
PE-600*900	600*900	500	75-200	60-200	250	75	20	2290*2290*2400
PE-750*1060	750*1060	630	80-140	115-330	250	110	29	2660*2430*2800
PE-870*1060	870*1060	660	200-260	290-336	250	110	31.5	2810*2430*2800
PE-900*1060	900*1060	685	230-290	160-400	250	110	33	2870*2420*2940
PE-900*1200	900*1200	750	95-165	220-450	200	110	52	3380*2870*3330
PE-1000*1200	1000*1200	850	195-265	315-500	200	110	55	3480*3876*3330
PE-1200*1500	1200*1500	1020	150-300	400-800	180	160	100.9	4200*3300*3500
PEX-150*750	150*750	120	18-48	8-25	320	15	3.8	1200*1530*1060
PEX-250*750	250*750	210	25-60	13-35	330	30	5.5	1380*1750*1540
PEX-250*1000	250*1000	210	25-60	16-52	330	37	7	1560*1950*1390
PEX-250*1200	250*1200	210	25-60	20-61	330	45	8.5	2140*1660*1500
PEX-300*1300	300*1300	250	20-90	16-105	300	75	11	2720*1950*1600

3.Double Roller Crusher
Double roller crusher is suitable for rough and intermediate crushing of brittle materials in such industries as cement, chemical industry, electric power, mine, building materials and metallurgy. The grain size of the input material is large, the particle size of the output product can be controlled, and it is possible to effectively destroy the material whose compressive strength is less than 160 MPa.

Model	Feeding size (mm)	Output Size(mm)	Capacity(t/h)	Motor Power(kw)	Weight(t)	Dimension(mm)
2PG400*250	<35	<2-8	2-10	2*5.5	1.3	2110*870*810
2PG610*400	<65	<2-20	5-20	2*15	3.9	3510×1420×1030
2PG750*500	<75	<2-25	10-40	2*18.5	9.5	4210×1630×1260
2PG800*600	<80	<2-25	12-45	2*22	10.8	4505×1780×1320
2PG1000*700	<100	<3-30	20-65	2*30	14.9	5310×2175×1595
2PG1200*800	<120	<3-35	35-80	2*37	25.5	6290×2270×1870
2PG1500*800	<130	<3-45	50-120	2*75	33.7	7460×2410×2290
2PG1600*1000	<150	<3-50	60-140	2*90	41.2	8220×2680×2475

4.Rotary Drum Scrubber
Rotary scrubber is a special washing equipment for cleaning large and difficult-to-wash materials,like high impurity content and sticky mud.
This machine with two parts: drum scrubber and screen. The drum scrubber is for washing ore, screen is for sieving different size particles after washing.The maximum feed size can reach 200 mm. It mainly carries out preliminary cleaning for raw ore.

Model	Drum Size (mm)	Screen size (mm)	Rotation speed (r/min)	Feeding size (mm)	Water consumption (M3/h)	Water pressure (Mpa)	Capacity (T/h)	Power (Kw)	Weight (T)	Angle of inclination (°)
G1030	Φ1000×3000	0.5-20	25-28	≤100	1.5-4	0.4-0.5	30-50	15	4.8	0.5-10
G1136	Φ1100×3600	0.5-30	25-28	≤100	1.5-4	0.4-0.5	40-60	15	5.2	0.5-10
G1230	Φ1200×3000	0.5-30	23-25	≤100	1.5-4	0.4-0.5	50-70	18.5	5.8	0.5-10
G1430	Φ1400×3000	0.5-30	20-23	≤150	1.5-4	0.4-0.5	60-80	22	6.2	0.5-10
G1545	Φ1500×4500	0.5-30	18-22	≤150	1.5-4	0.4-0.5	70-120	30	6.9	0.5-10
G1560	Φ1500×6000	0.5-30	18-22	≤150	1.5-4	0.4-0.5	80-130	37	8.3	0.5-10
G1845	Φ1800×4500	0.5-30	20-21	≤170	1.5-4	0.4-0.5	90-130	45	11.8	0.5-10
G1860	Φ1800×6000	0.5-30	20-21	≤170	1.5-4	0.4-0.5	100-140	45	12.8	0.5-10
G2060	Φ2000×6000	0.5-30	19-20	≤210	1.5-4	0.4-0.5	120-160	55	14.8	0.5-10
G2265	Φ2200×6500	0.5-30	19-20	≤230	1.5-4	0.4-0.5	160-180	55	16.5	0.5-10

5.Jig Machine
Jig Concentrator is one of the ideal devices in energy-saving gravity separation, mainly used in the mining industry for ore dressing, such as tungsten, tin, gold,ilmenite, hemtite,rutile sand etc. The maximum feeding particle size is 6-25mm and can be reach 30mm in producing sand ore process.Our jig machine adopts advanced jig technology, reach the leading level.

Model	Chamber		Feeding Size	Hutch water	Water Pressure	Handling Capacity	Motor Power	Dimension	Weight
	Shape	Area (M2)	mm	t/h	kg/cm2	t/h	kw	mm	kg
JT0.57-1	Ladder	0.57	6	1-3	>=0.1	1-2.5	1.5	1550x780x1530	610
JT1-1	Ladder	1.04	10	2-3		2-4	2.2	2270x1110x1890	900
JT1.5-2	Rectangle	1.53	10	1-2		3-8	3	3200x1550x2050	1520
JT2-2	Rectangle	2.28	10	2-4		4-8	3	3225x1550x2050	1640
JT3-1	Ladder	3.3	10	3-6		6-10	5.5	3180x2000x2600	3260
JT4-2	Rectangle	4.33	30	4-8		10-15	7.5	3600x1850x2600	4600
JT5-2	Ladder	4.86	10	4-10		10-15	7.5	3600x2000x2600	4500
JT1.5-2S	Rectangle	1.53	30	1-5		3-8	1.5x2	3200x1550x2050	1590
JT2-2S	Rectangle	2.28	30	2-4		4-8	3x2	3225x1550x2050	1700
JT3-2S	Rectangle	3	30	1-6		6-15	5.5x2	3560x2030x2600	3260
JT4-2S	Rectangle	4.33	30	4-8		10-20	4x2	3600x1850x2600	4660
JT5-2S	Ladder	4.86	30	4-10		10-20	5.5x2	3600x2000x2600	4700
JT6-3S	Rectangle	6	30	1-3		15-30	7.5x2	4600x2000x2600	5900
Note: With the amount of recharge capacity and size to the ore, ore properties and operating conditions vary.

6.Magnetic Separator
Our factory produces one roller, two rollers, three rollers, four rollers wet type and dry type high intensity magnetic separator and low intensity magnetic separator, magnetic field intensity from 800 gauss to 20000 gauss. The high gradient magnetic separator is a strong magnetic separator for the screening of weak magnetic minerals. Magnetic separators are widely used for separate magnetic iron ore,Tin ore, ilmenite, titanium ore, hematile, manganese, cobalt, cassiterite, coltan,tantalum, niobium, zircon sand, beach black sands, Monazite ore, Rutile ore,silica purify sand and so on.

Model	Drum size  (diameter× length) mm	Magnetic induction Density mT			Capacity		Power Kw	Drum rotation  speed  r/min	Weight Kg
		Magnetic pole geometric centre	Average	Max. magnetic strength	T/h	m 3/h
CTS(N.B)-46	400×600		130	160	1~3	5	1.1	45	600
CTS(N.B)-66	600×600		145	170	5~10	16	1.1	40	705
CTS(N.B)-69	600×900		145	170	8~15	24	1.1	40	830
CTS(N.B)-612	600×1200		145	170	10~20	32	2.2	40	990
CTS(N.B)-618	600×1800		145	170	15~30	48	2.2	40	1330
CTS(N.B)-712	750×1200	120	155	180	15~30	48	3	35	1500
CTS(N.B)-718	750×1800	120	155	180	20~45	72	3	35	2100
CTS(N.B)-918	900×1800	148	165	190	25~55	90	4	28	2900
CTS(N.B)-924	900×2400	148	165	190	35~70	110	4	28	3500
CTS(N.B)-1018	1050×1800	148	165	190	40~75	120	5.5	22	4000
CTS(N.B)-1021	1050×2100	160	240	280	45~88	140	5.5	22	4500
CTS(N.B)-1024	1050×2400	160	240	280	52~100	160	5.5	22	5000
CTS(N.B)-1030	1050×3000	160	240	280	65~125	200	7.5	22	6200
CTS(N.B)-1218	1200×1800	160	240	280	47~90	140	5.5	19	5800
CTS(N.B)-1224	1200×2400	160	240	300	82~120	192	7.5	19	6200
CTS(N.B)-1230	1200×3000	160	240	280	80~150	240	7.5	19	7200
CTS(N.B)-1530	1500×3000	180	240	300	90~170	270	11	14	8100
CTS(N.B)-1540	1500×4000	180	240	300	115~220	350	11	14	9300
* CTS is suitable for the roughing and cleaning of particle size in 6-0mm; semi-backflow type * CTN is suitable for the cleaning and scavenging of fine particle size in 0.6-0mm , and for heavy medium in coal;backflow type * CTB is suitable for the roughing and cleaning of ores in size of 0.5-0mm, especially suitable for the cleaning of ores in size of 0.15-0 mm; concurrent flow type

7.Belt Conveyor
The belt conveyor manufactured by our company has the advantages of big conveying capacity, simple structure, convenient repair and standard parts, so it is widely used in the industries of mine, metallurgy and coal to convey loose materials and finished products. According to different technique requirements, the machine can convey material singly or be formed conveying system with other conveying equipments to meet different requirements of working line. The working temperature is from -200ºC to +400ºC and the temperature of conveying material is under 500ºC.

Width(mm)	Length(m)/ Power (Kw)			Speed (m/s)	Capacity(t/h)
400	≤12/2.2	12-20/2.2-4	20-25/3.5-7.5	1.25-2.0	30-60
500	≤12/3	12-20/3-5.5	20-30/5.5-7.5	1.25-2.0	40-80
650	≤12/4	12-20/4-5.5	20-30/5.5-11	1.25-2.0	80-120
800	≤10/4	10-15/4-5.5	15-30/5.5-15	1.25-2.0	120-200
1000	≤10/5.5	10-20/5.5-11	20-40/11-22	1.25-2.0	200-320
1200	≤10/7.5	10-20/7.5-15	20-40/15-30	1.25-2.0	290-400

Company Profile

Ganzhou Gelin Mining Machinery Co., Ltd is an over 30 years professional manufacturer and exporter of mining machinery for crushing, screening, grinding, flotation, magnetic/gravity separation etc. in China.the machines are excellent for processing gold,diamond,iron ore, ilmenite, manganese ore etc. Gelin have a complete service system which can provide customer full service in mining field and after sales service.By now, Gelin's equipments and services are exported to over 60 countries,include America, Russia, India, Africa, Brazil, Chile,South Africa,Zambia etc. Sincerely welcome to visit our factory.

Customer Visiting
Our Services

One Stop solution for beneficiation plant service:
1.Engineering consulting available,it makes clients have a comprehensive understanding of beneficiation plant,including mine value,useful elements,mineral processing technology,plant scale,essential equipments,etc.

 

2.Arrange mineral beneficiation experiment after received the material sample and beneficiation test report will be done after test.

3.After reaching agreement with client,we start to engineering design,including planning,investigation,data collection, project evaluation etc. and then comes up with design scheme of beneficiation plant construction and working drawings.

 

4.Manufacturing the necessary equipments and arrange the shipment.

 

5.Complete services for Installation and commissioning and technical training(operating training,common problem solving training).

 

After-sale Service

Regularly visit customers to provide after- sale technical supports and to solve problems of beneficiation plant. For equipments supplied,we could provide one-year warranty and provide spare parts with preferential price in the long term and be responsible for any problems with the them.

FAQ

Q: Are you a trading company or a factory?
A: We are a factory at Shicheng county with 110 workers,6 workshops covered 17,000m² and office covered 2,500m². Welcome to visit our factory at anytime.

 

Q: What is your payment terms?
A: By TT(Telegraphic Transfer), 100% or 40% Deposit before production and 60% balance payment paid off before loading from factory.

Q: How long is the guarantee period of your products?

A: The guarantee period is 1-2 years, pls ask staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

 

Q: Is it possible to produce customized products ?
A: Yes, most of our products are produced as required.

 

Q: Is it possible to provide sample for your factory to do ore-dressing experiment?
A: Yes, engineering consulting is available and we'd like to arrange mineral beneficiation experiment after received your sample and provide the test report.