Egypt Heavy Mineral Sand Concentrating Plant Spirals Station

• Customization: Available
• Type: Gravity Separator
• Voltage: 380V
• Model NO.: 5LL-1200 spiral
• Certification: ISO9001:2008, ISO9001:2000, CE, IATF16949, GMP, BSCI
• Warranty: 2 Years
• Condition: New
• Use to Separate: Titanium, Zircon, Rutile, Ilmenite, Gold, Iron
• Gravity Process Method: Spirals Chutes, Shaking Tables
• Enrich Method: Magnetic Separator, Electrostatic Separator
• Capacity: 10-600 Tons/Hour
• Transport Package: Export Packing Standard
• Trademark: Gelin
• Origin: China
• HS Code: 84741000
• Production Capacity: 1200sets Per Month
• Package Size: 600.00cm * 600.00cm * 300.00cm
• Package Gross Weight: 600.000kg

Product Description

Egypt heavy mineral sand concentrating plant spirals station

Our factory produce full sets mining equipments for separating titanium, chrome, zircon sand, rutile ore, monazite, ilmenite, magnetic iron ore, tin ore and so on .
The equipments include shaking table, spiral separator, electrostatic separator, magnetic separator, trommel, dryer, ARC plate separator, flotation machine...
If you are interested in our equipments, please feel free to contact us!

Our factory produce full sets mining equipments for different minerals separation
Coltan	Diamond	Zircon sand
Tantalum	River sand gold	Titanium
Cobalt	Alluvial gold	Tin /Cassiterite
Tungsten	Rock stone gold	Heavy minerals sand
Tantalite	placer gold	Chromium ore
Silica sand	Gold tailing	Monazite
Copper	Clay gold mining	Tungsten ore
Barite	Desert sand gold	llmenite
Chrome	Quartz	Wolfram ore
Iron ore	Coal	Niobium
Manganese ore	Sand gravel	Rutile
Fluorite	Topsoil	Hematite

Vietnam 500 tons per hour titanium ore beneficiation project.
 
Raw ore main contents :
Ilmenite, Rutile, Zircon, Tin, Hematite, Magnetite Iron ore, Quartz, Monazite, Silica sand, etc.
Customer' target:  get the high grade titanium ore 50% above, in the same time, get by-products tin and Zircon, Rutile. 

We design the processing flowchart as below:

1). Use sand pump feed material directly to spiral separator.  If there are some bigger stones in deep areas, can consider use trommel screen to separate out particles +2mm
2). Spiral separator:  use two-stages spiral separator, first stage is for rough concentration, the middling from first-stage will go to second-stage to concentrate again to get high recovery ratio.
3). After two stages spirals working, it get heavy minerals concentrates. Then, firstly use our factory special designed four rollers wet magnetic separator to get high grade iron ore and titanium ore, and also separate out monazite ore and other weak magnetic ore.
4). Zircon and rutile other non-magnetic minerals goes to shaking table for concentration, also use two stages shaking table for getting higher concentration effect.
5). after the electrostatic separator, can get rutile and other minerals, maybe still including some magnetic minerals, so use a high intensity dry process magnetic separator to  remove the magnetic minerals again, the zircon will be more high grade up to 66% for sale a good price. 

We design different process flowchart depends on customer's actual mining condition.



Some hot selling equipments details as below,

1). Spiral Separator (Spiral Chute)
Usage:
1. Rutile, ilmenite and zircon concentration
2. Iron ore, chromite and manganese beneficiation
3. Tin, tantalum and ore concentration
4. Gold, native copper and base metal recovery
5. Silica sands processing
6. Titano-magnetite concentration

Feature & Benefits:
Reasonable structure and small occupation area
High recovery, high efficiency, and precise separation,
Light in weight, rust and corrosion resistant;
Simple installation and Minimal maintenance requirements
Low operating cost and long operating life
Reliable running with minimal operator attention
Strong adaptability to fluctuation of feeding amount, density, size and grade;

Specification of Spiral Separator

Model		5LL-1500	5LL-1200	5LL-900	5LL-600	5LL-400
Outside dia(mm)		1500	1200	900	600	400
pitch(mm)		540,720	900,720,540	675,540,405	450,360,270	240,180
Pitch Dia Ratio		0.75,0.6,0.45	0.75,0.6,0.45	0.75,0.6,0.45	0.75,0.6,0.45	0.6,0.45
Lateral slope		9°	9°	9°	9°	9°
Maximum starts per column		4-2	4-2	4-2	3-2	2-1
Max Feeding Size(mm)		3	3	3	3	3
Feeding Density(%)		25-55	25-55	25-55	25-55	25-55
Capacity(T/H)		8-6	4-6	2-3	0.8-1.2	0.15-0.2
External Size	Length(mm)	1560	1360	1060	700	460
	Width(mm)	1560	1360	1060	700	460
	Height(mm)	5230	5230	4000	2600	1500
Weight (Kg)		800	600	400	150	50

2). Large process capacity CNC Jig.
Feeding size: can handle any -30mm materials(<30mm).
Process capacity:30 tons per hour per set.
CNC adjust stroke and frequency, it is easy to handle the process speed and capacity.
Three chambers per set with only one piece 7.5kw electric motor, less electric consumption!


3). Traditional Sawtooth Wave Jig

Jig separator belongs to gravity-based equipments, which can separate mineral based on differing of specific gravity. Saw-tooth wave jig is mainly consist of three parts: Main frame, driving set and jigging chamber.

The device is suitable for sorting ferrous and nonferrous metals, chemicals, construction and metallurgical aspects of experimental research.

Working Principle Of Jig Machine
 

Jigs a kind of energy saving gravity equipment development and improved on the basis of traditional jigs according to the the oretic layering law of jig beds. Their jigging pulsation curves take the shape of sawtooth waveform which gets the ascending water to travel more rapidly than the descending water. The ascending time is short while the descending time is long. The problem that the ascending descending water flow and action time produced by sine wave and pulsation wave are the same is solved. The looseness of bed is strengthened and suction function is alleviated so that the heavy ore grains in the minerals are able to precipitate fully and the sorting ratio ability and recovery rate of equipment are largely improved.

Specification of traditional sawtooth wave jig

Model	Chamber		Maximum Feeding size(mm)	Water added m3/t	Pressure of water Mpa	Capacity t/h	Motor power kw	Dimension mm	Weight kg
	shape	area(m2)
JT0.57-1	Ladder	0.57	6	1-3	>=0.5	1-2.5	1.5	1550x780x1530	610
JT1-1	Ladder	1.04	10	1-3		2-4	2.2	2270x1110x1890	900
JT1.5-2	Rect	1.53	10	1-2		3-8	3	3200x1550x2050	1520
JT2-2	Rect	2.28	10	1-3		4-8	3	3225x1550x2050	1640
JT3-1	Ladder	3.3	10	1-3		6-10	5.5	3180x2000x2600	3260
JT4-2	Rect	4.33	30	1-3		10-15	7.5	3600x1850x2600	4600
JT5-2	Ladder	4.86	10	1-3		10-15	7.5	3600x2000x2600	4500
JT1.5-2S	Rect	1.53	30	1-3		3-8	1.5x2	3200x1550x2050	1590
JT2-2S	Rect	2.28	30	1-3		4-8	3x2	3225x1550x2050	1700
JT3-2S	Rect	3	30	1-3		6-15	5.5x2	3560x2030x2600	3260
JT4-2S	Rect	4.33	30	1-3		10-20	4x2	3600x1850x2600	4660
JT5-2S	Ladder	4.86	30	1-3		10-20	5.5x2	3600x2000x2600	4700
JT6-3S	Rect	6	30	1-3		15-30	7.5x2	4600x2000x2600	5900

4). Hydraulic Radial Jig

Descriptions   
   Hydraulic radial jig has been widely used as roughing separation equipment to select ore such as alluvial gold, tin, diamond, tungsten, manganese and hematite. 
   Hydraulic radial jig is developed from circular jig. It's composed of two parts: drive and tank. The drive is mechanical hydraulic type, the power is provided by motor through the transmission mechanism let the output shaft of the gear reducer drives the cam rotation, the cam pushes the piston of each master cylinder make periodic reciprocating motion, which converts electrical energy into mechanical energy and then into hydraulic energy. Through hydraulic pipes and all kinds of valves let the moving cylinder drives the cone of jig up and down fluctuation.
   Hydraulic radial jig adopts electromagnetic speed regulating asynchronous motor to realize the frequency adjustment, it's a step-less adjustment and the adjustable range of jig frequency is 0-90 times per minute. 
   Hydraulic radial jig has many advantages compared with the various jig machines: Big jigging area, big capacity; because the jig tank is fan-shaped, it is advantageous to recover fine particle materials; Compact structure, central feeding and small distribution space, suitable for use on dredger; Because of the hydraulic drive, the transmission mechanism is simplified and saving power. The total power of the same process capacity is only 11.6 Kw, saving about 55% power than the conventional jig machine in the same concentration area. The pulsation curve is approximation saw-tooth curve, not only conducive to recover fine heavy minerals, also saving a large number of make-up water, the make-up water is about a quarter of the ordinary jig.

Advantages and Characteristics

1. Big capacity, less land occupation, wide recover range on size
2. High concentrating ratio and high recovery
3. Easy to install, operate and maintain
4. The pulsation curve is saw-tooth wave shape facilitate heavy mineral to settling
5. Saving water 60-70% and saving power 55% than the ordinary jig
6. The pulsation speed very easily adjusted by the regulator
7. Can achieve a good result in processing such as placer gold, tungsten, tin, hematite, manganese, barite, and gemstone etc.

Chamber	3	4	5	6	7	8	9	10	11	12
Jigging area (m^3)	9.9	13.2	16.5	19.8	23.1	26.4	29.7	3.3	36.3	39.6
Stroke (mm)	20. 25. 30
Frequency of stroke (r/min)	50-85
Feeding size (mm)	<25
Make-up water (m^3/t)	1-3m3/ton of ore
Make-up water pressure (MPa)	≥0.10
Capacity (t/h)	50-75	66-100	78-125	100-150	116-175	132-197	150-200	166-245	182-270	200-300
Driving motor (Kw)	5.5	7.5	7.5	7.5	11	11	11	15	15	22
hydraulic power unit (Kw)	0.55
Weight (kg)	6000	8000	10000	12500	14200	15800	17500	18000	19200	21000

5). Shaking Table:
Shaking table for sale is one of the main equipments of gravity concentration. Gravity Concentration Equipment is not only widely applied on separating tungsten, the tin, the tantalum niobium and other rare metals and the noble metal ore. Also widely used in separation for Gold, Silver, Tin, Columbium, Tantalum, Titanium, Barium, Tungsten, Iron, Chrome, Manganese, Zircon, Lead, Zinc, Mercury, Copper, Aluminum, etc. The shaker effective recycling granularity scope is 2-0.037 millimeters.

Working Principle
The working principle of shaking table for sale is to use the combined action of the specific gravity difference of sorted minerals, alternating movement of bed surface, and transverse oblique water flow and riffle (or notch groove), to allow loose layering of ores on the bed surface and fan-shaped zoning. Then different products can be produced.

Features:
1.High recovery ratio;
2.Long working life due to new technology.

Spcification of Shaking Table

Model		6s-7.6			6s-4.08	6s-1.95		6s-0.5
Deck type		Coarse ore deck	Fine sand deck	Slime deck
Benefication Area(m2)		7.6	7.6	7.6	4.08	1.95		0.5
Deck size	Length(mm)	4450	4450	4450	3000	2100		1100
	Transmission end width (mm)	1855	1855	1855	1320	1050		500
	Concentrate end width (mm)	1546	1546	1546	110	850		430
Maximum feeding size(mm)		2	0.5	0.15	Sand -2 Slime-0.1	Sand -2 Slime-0.074		Sand -2 Slime-0.074
Feeding amount		0.8-1.5ton/h	0.8-1.5ton/h	0.8-1.5ton/h	0.4-1.5t/h	0.3-0.8t/h		0.05-0.2t/h
Feeding density(%)		25-30	20-25	15-25	10-30
Stroke(mm)		16-22	11-16	8-16	6-30		12-28	9-17
Frequency(F)		45-220	53-250	60-280	210-320		250-450	280-460
Water added		1-3t/h	1-3t/h	1-3t/h	0.4-2t/h		0.2-1t/h	0.1-0.5t/h
Transverse slope of deck		2°30-4°30	1°30-3°30	1°-2°	0-10°		0-8°	0-10°
Longitudinal slope of deck		1.4	0.92	---	---		---	---
Cross-section shape of deck		rectangular	saw-tooth	triangle	---		---	---
Motor power(kw)		1.1						0.55
Transmission mechanism		Eccentric linkage

6). High Tension Electrostatic Separator and ARC Plate Separator

High tension electrostatic separator is intended for dry separation of minerals based on the electrical conductivity difference by applying high voltage electrical field.
Technical Specifications
• Separation Voltage: maximum 60kV
• Feed Particle Size: 0~2.0mm
• Drum Rotating Speed (Drum type): 30~300 r/min
Product Type
For Mineral and Recycle Industry
• Drum Type High Tension Electrostatic Separator - GES series
• Arc Plate/Sieve Plate electrostatic Separator - GAC series


Typical Application
Minerals industry, recycling industry and fly ash.
It is widely used for separate ilmenite, zircon, rutile, gold, copper, leucoxene, hematite, cassiterite, chromite, columbite, aluminum, monazite, quartz, feldspar, scheelite, barite, staurolite, kyanite, sillimanite, garnet, chopped wire, plastic, electronic scrap, plastic bottle, recycling, metal, non metal, computer cable, decarburization of fly ash, caron enrichment of fly ash...

Specification and models:

Model	GELIN-ES1	GELIN-ES2	GELIN-ES3	GELIN-ES4	GELIN-ES5	GELIN-ES6	GELIN-ES7	GELIN-ES8
Rollers qt	2pcs	2pcs	2pcs	2pcs	2pcs	4pcs	4pcs	4pcs
Roller speed	0-800r/min	0-800r/min	0-800r/min	0-800r/min	0-500r/min	0-500r/min	0-500r/min	0-500r/min
Working voltage	0-45kv	0-45kv	0-45kv	0-45kv	0-45kv	0-60kv	0-60kv	0-60kv
Feed size	0-2mm	0-2mm	0-2mm	0-2mm	0-2mm	0-2mm	0-2mm	0-2mm
Capacity	0.3-1t/h	0.5-2t/h	1-2.5t/h	1-3t/h	2-3t/h	1-4t/h	2-5t/h	4-8t/h

7). Wet type magnetic separator & High intensity dry type magnetic separator
Our factory produce both Wet type magnetic separator & Dry type magnetic separator
Both wet type and dry typte magnetic separator's magnetic field intensity from 800 gauss up to 15000 gausss.
It is very good to separate out strong magnetic iron ore, ilmenite, titanium, hematile, monazite, tin, zircon and other weak magnetic ore.
(we produce different rollers, such as one roller, two rollers, three rollers, four rollers...):

Our company & Customers Visiting

Ganzhou Gelin Mining Machinery Co., Ltd is an expert manufacturer of mining machines in China. Our company is located in Guzhang Industrial Zone, Shicheng county, Jiangxi province, covering an area of over 30000 square meters, having more than 30 sets of heavy processing equipment and with an annual outpurt of more than 2000 sets of mining machinery.
--- PRE-SALE SERVICE ---

1.Based on clients' request and budget, GELIN experts will strictly make efficient, reliable solutions accordingly;
2.Mine sample testing is available, we welcome the customer send the sample to you for testing by courier, or, the customer take the sample to our factory for testing;
3. Design and provide the complete processing flowchart;
4. Design & manufacturer products according to clients' demands.

--- AFTER-SALE SERVICE ---

1.Pre-check and test the products before delivery;
2.Deliver the whole plant design for our clients which including infrastructure, electrical system and pipeline system design;
3.Trace the status of the shipping until the products received;
4.Prepare required documents to let clients pass custom clearance;
5.Dispatch experts to carry out below service on site:
      1) Installation & debug of the machinery
      2) Train the first-line operators & technical personnel
      3) Carry out any other service clients may need
6. Provide technical exchanging & spare parts for life-long term

--- ONE STOP SOLUTION ---

1.Starting by running the mineral beneficiation experiment. To provide our clients with the best solution accordingly;
2.Besides supply the flowchart design & equipment, we also provide the infrastructure design; Electrical & pipeline system design, etc. To help our clients complete the design of the whole plant;
3.After the installation, debugging of the equipment, the official production will also be guiding by our experienced engineers on site, to guarantee the output minerals perfectly meet your demands.

FAQ

Q: What Information should customers give to us in order to let we provide you with efficient & suitable quotation and assistance.

A:1). What type is the mining? Is it rock stone? or it is sand?
2). If rock stone,What is the general particle size(mm) of the raw ore?
3). What is the handling capacity(tons per hour) you plan to work with?
4).What is the elements of the raw ore? How much percent % of each minerals?

Q: Can we send the mineral samples to your company, let your company run the ore-dressing experiments test for us?

A: Yes, we can run the ore-dressing experiments for our customers. After the test, we will based on the results to give you the reasonable flowchart, suitable solution and equipments selection. etc.

Q: How long is the warrenty of your equipments? Does your company supply the spare parts?

A: The warranty period of Gelin equipments is one year. And of course we will supply the spare parts for you for life-long time at lowest cost.

Q: If i need the complete mineral processing line. is Gelin able to help us build it?

A: Yes, we can help you combine a complete mineral processing line. and give you related professional advices as long as you need.
There is a rich experience engineer team of us. we had already build many mining projects in China & Overseas. You can believe our quality and service.

Welcome to visit our factory in your free time!