Rutile Zircon Iron Sand Beneficiation Plant with Disk Electromagnetic Separator

• Customization: Available
• Type: Magnetoelectric Separator
• Voltage: 380V or as Required
• Model NO.: Customization&Others
• Weight: According to Different Models
• Material: Steel & Others
• Material Feature: Durable,Corrosion Resistance
• Certification: ISO9001:2008, CE, SGS
• Energy Saving: Energy Saving
• Warranty: 2 Years
• Color: Multi Color
• Customized: Customized or as Models
• Condition: New
• After-sales Service: Engineer Guidance/Video Guidance
• Usage: Separate Magnetic Ores and Conductive Mineral
• Magnetic Intensity: 800-20000GS
• Feeding Size: 0-6mm
• Spare Parts: Supply
• Transport Package: Export Packing Standard
• Specification: Differ from different models
• Trademark: Gelin
• Origin: China
• Production Capacity: 180 Sets/Month
• Package Size: 220.00cm * 100.00cm * 200.00cm
• Package Gross Weight: 500.000kg

Product Description

Rutile Zircon Iron Sand Beneficiation Plant with Disk Electromagnetic Separator
 

Our factory professional produce different type Magnetoelectric Separator over 30 years. The products includes dry type magnetic separator, wet type magnetic separator, electrostatic separator and disk electromagnetic separator . Magnetic field intensity from 800 gauss up to 20000 gauss. 
The above machines sell well in Vietnam, Philippines, Indonesia, India, Chile, Peru, Africa etc. Which are widely used for separate magnetic iron ore, ilmenite, titanium ore, hematile, manganese, cassiterite, coltan,Monazite, tantalum, niobium, zircon sand, beach black sands and so on.

Dry Magnetic Separator

1.Four drums high tensity dry magnetic separator(below picture)

Capacity:2-5 tons per hour;

Feeder hopper on the top of the machine;

Four drums/rollers:

First drum size: diameter 440mm* length 1100mm, magnetic field intensity:1000 gauss-1500 gauss;

Second drum size:diameter 440mm* length 1100mm, magnetic field intensity:5000gauss-7000 gauss;

Third drum size:diameter 440mm* length 1100mm, magnetic field intensity:8000 gauss-10000 gauss;

Fourth roller size:diameter 220mm* length 1100mm, magnetic field intensity:15000 gauss;

Material: steel for the whole machine frame;

Frequency conversion motors;

AC Inverter Controller to adjust the speed variation of EACH rollers/drums;

Electrc control pannel box to control the machine working;

Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Ilmenite ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.

This machine is used in P. Kundur. Riau Islands and Mentok, Bangka Islands, Indonesia.

2.Three drums high tensity dry magnetic separator(below picture)

Capacity:1-2 tons per hour;

Feeder hopper on the top of the machine;

Three rollers;

First roller size: diameter 160mm* length 1200mm, magnetic field intensity:1200 gauss;

Second roller/drum size:diameter 390mm* length 1200mm, magnetic field intensity:8000 gauss;

Third roller size:diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss-15000 gauss;

Material: steel for the whole machine frame;

Adjust speed motors;

Electromagnetic speed regulation to adjust the roller speed;

Dimension:1700*1500*2280mm;

Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Ilmenite ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.

This machine is widely used in Kalimantan Island, Indonesia for zircon sand separation.

3.Two drums high tensity dry magnetic separator(below picture)
Capacity:10tph
Drum size:500*1800*2drums
First drum 1200gauss 
Second drum 8000gauss
Power:6kw
*Material: steel for the whole machine frame;
*Adjust speed motors;
*Electromagnetic speed regulation to adjust the roller speed;

4.Other dry magnetic separators customized as request (below picture)

Wet Magnetic Separator

1.Large Three/Four rollers high intensity wet type magnetic separator (Below Pictures)
Capacity:10-20 tons per hour;
Feeder hopper on the top of the machine available to choose;
Four drums & roller ( Three drums/Two drums available too) ;
First drum size: diameter 500 mm* length 1500 mm, magnetic field intensity:1000 gauss-1500 gauss;
Second drum size:diameter 500 mm* length 1500 mm, magnetic field intensity:8000 gauss;
Third drum size:diameter 500 mm* length 1500 mm, magnetic field intensity:8000 gauss;
Fourth roller size:diameter 500 mm* length 1500 mm, magnetic field intensity:8000 gauss;
Material: steel for the whole machine frame;
Speed adjustable motors;
Electromagnetic speed regulation to adjust the roller speed;

2.Small four rollers high intensity wet type magnetic separator (Below Pictures)
Capacity:1-5 tons per hour;
Feeder hopper on the top of the machine available to choose;
Four drums & roller ( Three drums/Two drums available too) :
First roller :φ160 mm*300 mm,magnetic field intensity:1200 gauss,Stainless steel;
Second roller :φ160 mm*300 mm,magnetic field intensity:8000 gauss,Stainless steel;
Third roller 17:40φ160 mm*300 mm,magnetic field intensity:8000 gauss,Stainless steel;
Fourth roller :φ160mm *300 mm,magnetic field intensity:12000 gauss-14000gauss,rare earth permanent magnet

Electric motor power:2*1.5KW
Material: steel for the whole machine frame;

 

3.CTS(N.B) series single drum magnetic separator (Below Pictures)
The magnetic field of CTS(N.B) series wet drum permanent magnetic separators divide into rotary and fixed. The fixed one is mainly use in weak magnetic field to separate the fine particle strong magnetic materials, or eliminating the strong magnetic materials in the nonmagnetic ores.

Model	Drum size  (diameter× length) mm	Magnetic induction Density mT			Capacity		Power Kw	Drum rotation  speed  r/min	Weight Kg
		Magnetic pole geometric centre	Average	Max. magnetic strength	T/h	m 3/h
CTS(N.B)-46	400×600		130	160	1~3	5	1.1	45	600
CTS(N.B)-66	600×600		145	170	5~10	16	1.1	40	705
CTS(N.B)-69	600×900		145	170	8~15	24	1.1	40	830
CTS(N.B)-612	600×1200		145	170	10~20	32	2.2	40	990
CTS(N.B)-618	600×1800		145	170	15~30	48	2.2	40	1330
CTS(N.B)-712	750×1200	120	155	180	15~30	48	3	35	1500
CTS(N.B)-718	750×1800	120	155	180	20~45	72	3	35	2100
CTS(N.B)-918	900×1800	148	165	190	25~55	90	4	28	2900
CTS(N.B)-924	900×2400	148	165	190	35~70	110	4	28	3500
CTS(N.B)-1018	1050×1800	148	165	190	40~75	120	5.5	22	4000
CTS(N.B)-1021	1050×2100	160	240	280	45~88	140	5.5	22	4500
CTS(N.B)-1024	1050×2400	160	240	280	52~100	160	5.5	22	5000
CTS(N.B)-1030	1050×3000	160	240	280	65~125	200	7.5	22	6200
CTS(N.B)-1218	1200×1800	160	240	280	47~90	140	5.5	19	5800
CTS(N.B)-1224	1200×2400	160	240	300	82~120	192	7.5	19	6200
CTS(N.B)-1230	1200×3000	160	240	280	80~150	240	7.5	19	7200
CTS(N.B)-1530	1500×3000	180	240	300	90~170	270	11	14	8100
CTS(N.B)-1540	1500×4000	180	240	300	115~220	350	11	14	9300
* CTS is suitable for the roughing and cleaning of particle size in 6-0mm; semi-backflow type * CTN is suitable for the cleaning and scavenging of fine particle size in 0.6-0mm , and for heavy medium in coal;backflow type * CTB is suitable for the roughing and cleaning of ores in size of 0.5-0mm, especially suitable for the cleaning of ores in size of 0.15-0 mm; concurrent flow type

Electrostatic Separator

High tension (High voltage) electrostatic separator is an dry separating equipment in the high voltage electric field, which eliminate the mineral according to the differences of materials electricity nature.
It adopts the different electrical property of all minerals and materials in the nature to realize the separation.The common minerals like ilmenite, magnetite, cassiterite,and native gold etc,have good conductivity property while quartz, zircon, feldspar, calcite, scheelite,and silicate minerals have poor conductivity property,then the electric separator adopts their different electrical property to realize the separation.

PS:those materials mentioned above are hardly qualified when gravity concentration, flotation and magnetic separation are adopted, such problem can be well solved after electrostatic separation is adopted.

Model	GELIN-ES1	GELIN-ES2	GELIN-ES3	GELIN-ES4	GELIN-ES5	GELIN-ES6	GELIN-ES7	GELIN-ES8
Rollers Qty	2pcs	2pcs	2pcs	2pcs	2pcs	4pcs	4pcs	4pcs
Roll Specification	120*750mm	120*1500mm	165*1500mm	220*1500mm	320*1500mm	165*1500mm	220*1500mm	320*1500mm
Roller speed	0-800r/min	0-800r/min	0-800r/min	0-800r/min	0-500r/min	0-500r/min	0-500r/min	0-500r/min
Working voltage	0-45kv	0-45kv	0-45kv	0-45kv	0-45kv	0-60kv	0-60kv	0-60kv
Motor(kw)	1.1	1.1	1.5	1.5/2.2	3	3/4.4	3/4.4	6
Feed size	0-2mm	0-2mm	0-2mm	0-2mm	0-2mm	0-2mm	0-2mm	0-2mm
Capacity	0.3-1t/h	0.5-2t/h	1-2.5t/h	1-3t/h	2-3t/h	1-4t/h	2-5t/h	4-8t/h
Dimension L*W*H (mm)	1300*800*1800	2100*1000*3100	2100*1250*3100	2100*1330*3100	2100*1500*4500	2100*1330*4500	2100*1500*4500	2100*2800*4500

Arc Plate Electrostatic Separator
The ARC Plate Electrostatic Separator is mainly used for separating a small number of metallic conductor minerals from nonmetallic materials, especially for separating and purifying placer ores.This machine is equipped with 0-60000v high-voltage generator, so that it can also be used for separating the high phosphorus ore or rutile ore that is difficult to separate.

Max. Output voltage:60,000v
Working voltage:1.5-50000V
Working electrode: negative
Adjustable Range of electrode operation:30-80mm
Heating power:2.5-8kw
Processing capacity:2-3t/h
Weight:1260kgs
Overall size:1880×1180×3600mm
Usage: Clean separator for zircon ore, tin ore, tungsten ore, tantalum ore

Disk Electromagnetic Separator

For disk electromagnetic separator,It's normally a highly efficient device for separation of difficult minerals with various different degree of difference in their magnetic susceptibilities, to produce very fine selectively achieved clean magnetic fractions with highest recovery. sorting mineral size less than 2-3mm of weakly magnetic minerals and rare metal ore selection, it is a very important mineral processing equipment. normally single disk and three disks type are popular and recommended.

Model	1PC	3PC-500	3PC-600	3PCX600
Magnetic Intensity	18000Gs	Distance to belt surface 2mm Disk teeth 17000Gs	Distance to belt surface 2mm Disk teeth 18000Gs	Distance to belt surface 2mm Disk teeth 20000Gs
Disk Quantity	1 piece	3 pcs	3 pcs	3 pcs
Disk Diameter	885mm	500mm	600mm	600mm
Rotation Speed of Magnetic Disk	30,42,50r/min	25-40 r/min	22-38 r/min	22-32 r/min
Power Supply	380V	380V	380V	380V
Exciting Coil	4 Units	4 Units	4 Units	4 Units
Matching Motor	4 KW (whole power consumption)	0.75 KW	1.5 KW	1.5 KW
Exciting Power	0-2 kw	1.5 kw	1.6 kw	1.6 kw
Coil Temperature	<80ºC	65 °C	65 °C	65 °C
Rated Current of Coil	0-6 A	1.1-1.8 A	1.2-1.9 A	1.2-2.2 A
Duty Rating	Continuous	Continuous	Continuous	Continuous
Feed Width	/	210 mm	300 mm	300 mm
Feed Size	<6mm	≤2 mm	≤2 mm	≤2 mm
Capacity	1-1.8 t/h	100-500 kg/h	120-800 kg/h	80-800 kg/h
Overall Size	298cm×183cm×185cm	280cm×80cm×122cm	320cm×87cm×116cm	315cm×90cm×125cm
Weight	3600 kgs	1900 kgs	2200 kgs	2300 kgs

Wroking Principle
When the ore pulp entering magnetic field area, the ferromagnetic materials are sucked up on the surface of the drum, weak magnetic substance and nonmagnetic minerals are washed away by water, the absorbed magnetic minerals on the surface of drum are rotated with the drum and taken out of magnetic field area .The rotary one is suitable to dry separate the fine particle strong magnetic ore, because of speedy rotation, the magnetic particle rolling more times than other magnetic separator, which is effectively destroy the reunite of magnetic and arise the high-grade ore, the ore are divide into magnetic and nonmagnetic after separation, and discharge from the own road. 

Company Profile

Ganzhou Gelin Mining Machinery Co., Ltd is an over 30 years professional manufacturer and exporter of mining machinery for crushing, screening, grinding, flotation, magnetic/gravity separation etc. in China.the machines are excellent for processing gold,diamond,iron ore, ilmenite, manganese ore etc. Gelin have a complete service system which can provide customer full service in mining field and after sales service.By now, Gelin's equipments and services are exported to over 60 countries,include America, Russia, India, Africa, Brazil, Chile,South Africa,Zambia etc. Sincerely welcome to visit our factory.

Customer Visiting
Our Services

One Stop solution for beneficiation plant service:
1.Engineering consulting available,it makes clients have a comprehensive understanding of beneficiation plant,including mine value,useful elements,mineral processing technology,plant scale,essential equipments,etc.

 

2.Arrange mineral beneficiation experiment after received the material sample and beneficiation test report will be done after test.

3.After reaching agreement with client,we start to engineering design,including planning,investigation,data collection, project evaluation etc. and then comes up with design scheme of beneficiation plant construction and working drawings.

 

4.Manufacturing the necessary equipments and arrange the shipment.

 

5.Complete services for Installation and commissioning and technical training(operating training,common problem solving training).

 

After-sale Service

Regularly visit customers to provide after- sale technical supports and to solve problems of beneficiation plant. For equipments supplied,we could provide one-year warranty and provide spare parts with preferential price in the long term and be responsible for any problems with the them.

FAQ

Q: Are you a trading company or a factory?
A: We are a factory at Shicheng county with 110 workers,6 workshops covered 17,000m² and office covered 2,500m². Welcome to visit our factory at anytime.

 

Q: What is your payment terms?
A: By TT(Telegraphic Transfer), 100% or 40% Deposit before production and 60% balance payment paid off before loading from factory.

Q: How long is the guarantee period of your products?

A: The guarantee period is 1-2 years, pls ask staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

 

Q: Is it possible to produce customized products ?
A: Yes, most of our products are produced as required.

 

Q: Is it possible to provide sample for your factory to do ore-dressing experiment?
A: Yes, engineering consulting is available and we'd like to arrange mineral beneficiation experiment after received your sample and provide the test report.