Small Scale Stone Chromite Ore Process Beneficiation Plant

• Customization: Available
• Type: Gravity Separator
• Voltage: 380V
• Model NO.: Spiral chute
• Weight: <1T
• Certification: ISO9001:2008, CE
• Energy Saving: Energy Saving
• Warranty: 2 Years
• Customized: Customized
• Condition: New
• Use to Separate: Chrome, Magnetic Ore
• Transport Package: Export Packing Standard
• Trademark: Gelin
• Origin: China
• Production Capacity: 1200 Sets Per Month

Product Description

Small scale stone Chromite Ore Process Beneficiation Plant
 
Mining condition: Rock type Chrome mining.
Processing flowchart as below,

Our factory produce full sets mining equipments for rock Chrome, Cassiterite, Tungsten, Tantalum, Niobium, Titanium iron ore processing, such as trommel screen, vibrating screen, jaw crusher, cone crusher, ball mill, spiral classifier, saking table, spiral separator, magnetic separator, electrostatic separator and so on.

The equipments details as below,

Jaw Crusher
Jaw Crusher is mainly used to crush kinds of mining stones primarily, and the largest compression resistance of the material to be crushed is 320MPa. The jaw crusher is widely used in mining, rock crushing, metall-urgical industry, building material, highway, railway, and chemical industry.
The motor transmits power through belt, drives the moving jaw do periodic motion to the fixed jaw surround the eccentric shaft. The angle between toggle plate and moving jaw increases when moving jaw moves up. So the moving jaw closes to the fixed jaw. The stuff will be crushed in this process. The angle of Jaw Crusher between toggle plate and moving jaw decreases when moving jaw moves down, the moving jaw of Jaw Crusher moves away from fixed jaw by the pulling of rod and spring, the products after crushing will be discharged from the outlet of Jaw Crusher.
Technical Data of Big Jaw Crusher:

Type	Feed Opening (mm)	Max.feeding size(mm)	Adjusting range of discharge opening(mm)	Capacity(t/h)	Rotation speed of eccentric shaft(r/min)	Motor power(kw)	total weight(t)	Dimensions(mm)
PE-200*300	200*300	180	15-50	2-6	260	7.5	1	910*750*990
PE-200*350	200*350	180	18-70	3-10	260	11	1.3	1000*870*990
PE-250*400	250*400	210	20-60	5-20	300	15	2.8	1300*1090*1270
PE-400*600	400*600	340	40-100	16-60	275	30	7	1730*1730*1630
PE-500*750	500*750	425	50-100	40-110	275	55	12	1980*2080*1870
PE-600*900	600*900	500	75-200	60-200	250	75	20	2290*2290*2400
PE-750*1060	750*1060	630	80-140	115-330	250	110	29	2660*2430*2800
PE-870*1060	870*1060	660	200-260	290-336	250	110	31.5	2810*2430*2800
PE-900*1060	900*1060	685	230-290	160-400	250	110	33	2870*2420*2940
PE-900*1200	900*1200	750	95-165	220-450	200	110	52	3380*2870*3330
PE-1000*1200	1000*1200	850	195-265	315-500	200	110	55	3480*3876*3330
PE-1200*1500	1200*1500	1020	150-300	400-800	180	160	100.9	4200*3300*3500
PEX-150*750	150*750	120	18-48	8-25	320	15	3.8	1200*1530*1060
PEX-250*750	250*750	210	25-60	13-35	330	30	5.5	1380*1750*1540
PEX-250*1000	250*1000	210	25-60	16-52	330	37	7	1560*1950*1390
PEX-250*1200	250*1200	210	25-60	20-61	330	45	8.5	2140*1660*1500
PEX-300*1300	300*1300	250	20-90	16-105	300	75	11	2720*1950*1600

Ball mill
Ball mill is the key re-crush eqipment after the crushing. Ball mill is widely used in cement, silicate products, new building materials, refractories, chemical fertilizer, black and non-ferrous metal ore-dressing, as well as the production industry of glass or ceramics, for carry though dry or wet grinding of a variety ores and other materials.
Technical Data:

Model	Shell rotation speed (r/min)	Ball load (t)	Feeding size(mm)	Discharging size(mm)	Capacity(t/h)	Motorpower(kw)	Weight
Ø600*1200	20~36	0.5	<=20	0.074-0.4	0.2~1	7.5	1.6
Ø900*1800	36~38	1.5	<=20	0.075-0.89	0.65~2	18.5	4.6
Ø900*3000	36	2.7	<=20	0.075-0.89	1.1~3.5	22	5.6
Ø1200*2400	36	3	<=25	0.075-0.6	1.5~4.8	30	12
Ø1200*3000	36	3.5	<=25	0.074-0.4	1.6~5	37	12.8
Ø1200*4500	32.4	5	<=25	0.074-0.4	1.6~5.8	55	13.8
Ø1500*3000	29.7	7.5	<=25	0.074-0.4	2~5	75	15.6
Ø1500*4500	27	11	<=25	0.074-0.4	3~6	110	21
Ø1500*5700	28	12	<=25	0.074-0.4	3.5~6	130	24.7
Ø1830*3000	25.4	11	<=25	0.074-0.4	4~10	130	28
Ø1830*4500	25.4	15	<=25	0.074-0.4	4.5~12	155	32
Ø1830*6400	24.1	21	<=25	0.074-0.4	6.5~15	210	34
Ø1830*7000	24.1	23	<=25	0.074-0.4	7.5~17	245	36
Ø2100*3000	23.7	15	<=25	0.074-0.4	6.5~36	155	34
Ø2100*4500	23.7	24	<=25	0.074-0.4	8~43	245	42
Ø2100*7000	23.7	26	<=25	0.074-0.4	8~48	280	50
Ø2200*4500	21.5	27	<=25	0.074-0.4	9~45	280	48.5
Ø2200*6500	21.7	35	<=25	0.074-0.4	14~26	380	52.8
Ø2200*7000	21.7	35	<=25	0.074-0.4	15~28	380	54
Ø2200*7500	21.7	35	<=25	0.074-0.4	15~30	380	56
Ø2400*3000	21	23	<=25	0.074-0.4	7~50	245	54
Ø2400*4500	21	30	<=25	0.074-0.4	8.5~60	320	65
Ø2700*4000	20.7	40	<=25	0.074-0.4	12~80	400	94
Ø2700*4500	20.7	48	<=25	0.074-0.4	12~90	430	102
Ø3200*4500	18	65	<=25	0.074-0.4		800	137

Shaking table
Gravity equipment to separate out different minerals as per the minerals' different density. It is friendly to the earth and there is no any polution.

Model		6S-7.6			6S-4.08	6S-1.95		6S-0.5
Deck type		Coarse ore deck	Fine sand deck	Slime deck
Benefication Area(m2)		7.6	7.6	7.6	4.08	1.95		0.5
Deck size	Length(mm)	4450	4450	4450	3000	2100		1100
	Transmission end width (mm)	1855	1855	1855	1320	1050		500
	Concentrate end width (mm)	1546	1546	1546	1100	850		430
Maximum feeding size(mm)		2	0.5	0.15	Sand -2	Sand -2		Sand -2
					Slime-0.1	Slime-0.074		Slime-0.074
Feeding amount		0.8-1.5ton/h	0.8-1.5ton/h	0.8-1.5ton/h	0.4-1.5t/h	0.3-0.8t/h		0.05-0.2t/h
Feeding density(%)		25-30	20-25	15-25	10-30
Stroke(mm)		16-22	11-16	8-16	6-30		12-28	9-17
Frequency(F)		45-220	53-250	60-280	210-320		250-450	280-460
Water added		1-3t/h	1-3t/h	1-3t/h	0.4-2t/h		0.2-1t/h	0.1-0.5t/h
Transverse slope of deck		2°30-4°30	1°30-3°30	1°-2°	0-10°		0-8°	0-10°
Longitudinal slope of deck		1.4	0.92	---	---		---	---
Cross-section shape of deck		rectangular	saw-tooth	triangle	---		---	---
Motor power(kw)		1.1						0.55
Transmission mechanism		Eccentric linkage

Spiral Separator (Spiral Chute)
Usage:
1. Rutile, ilmenite and zircon concentration
2. Iron ore, chromite and manganese beneficiation
3. Tin, tantalum and ore concentration
4. Gold, native copper and base metal recovery
5. Silica sands processing
6. Titano-magnetite concentration

Feature & Benefits:
Reasonable structure and small occupation area
High recovery, high efficiency, and precise separation,
Light in weight, rust and corrosion resistant;
Simple installation and Minimal maintenance requirements
Low operating cost and long operating life
Reliable running with minimal operator attention
Strong adaptability to fluctuation of feeding amount, density, size and grade;



Specification of Spiral Separator

Model		5LL-1500	5LL-1200	5LL-900	5LL-600	5LL-400
Outside dia(mm)		1500	1200	900	600	400
pitch(mm)		540,720	900,720,540	675,540,405	450,360,270	240,180
Pitch Dia Ratio		0.75,0.6,0.45	0.75,0.6,0.45	0.75,0.6,0.45	0.75,0.6,0.45	0.6,0.45
Lateral slope		9°	9°	9°	9°	9°
Maximum starts per column		4-2	4-2	4-2	3-2	2-1
Max Feeding Size(mm)		3	3	3	3	3
Feeding Density(%)		25-55	25-55	25-55	25-55	25-55
Capacity(T/H)		8-6	4-6	2-3	0.8-1.2	0.15-0.2
External Size	Length(mm)	1560	1360	1060	700	460
	Width(mm)	1560	1360	1060	700	460
	Height(mm)	5230	5230	4000	2600	1500
Weight (Kg)		800	600	400	150	50

Our factory professional produce different type magnetic separator over 30 years.
The products includes dry type magnetic separator, wet type magnetic separator. Magnetic field intensity from 800 gauss up to 20000 gauss.

Our magnetic separator sells well in Vietnam, Philippines, Indonesia, India, Iran, Chile, Peru, Africa etc.
Which are widely used for separate magnetic iron ore, ilmenite, titanium ore, hematile, manganese, cobalt, cassiterite, coltan, tantalum, niobium, zircon sand, beach black sands, silica purify sand and so on.

***Dry Type Magnetic Separator
Our factory produce one roller, two rollers, three rollers, four rollers dry type high intensity magnetic separator and low intensity magnetic separator, magnetic field intensity from 800 gauss to 20000 gauss.
The information as below,
1). Four rollers high intensity magnetic separator:

Specification:

Capacity:2-5 tons per hour;
Dry type;

Feeder hopper on the top of the machine;

Four drums/rollers; 

First drum size: diameter 440mm* length 1100mm, magnetic field intensity:1000 gauss-1500 gauss;

Second drum size:diameter 440mm* length 1100mm, magnetic field intensity:5000gauss-7000 gauss;

Third drum size:diameter 440mm* length 1100mm, magnetic field intensity:8000 gauss-10000 gauss;

Fourth roller size:diameter 220mm* length 1100mm, magnetic field intensity:15000 gauss;

Material: steel for the whole machine frame;

Frequency conversion motors;

 AC Inverter Controller to adjust the speed variation of EACH rollers/drums;

Electrc control pannel box to control the machine working;

Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Ilmenite ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.

This machine is used in P. Kundur. Riau Islands and Mentok, Bangka Islands, Indonesia.

The pictures:

2). Three rollers high intensity magnetic separator:

Specification:

Capacity:1-2 tons per hour;
Dry type;

Feeder hopper on the top of the machine;

Three rollers; 

First roller size: diameter 160mm* length 1200mm, magnetic field intensity:1200 gauss;

Second roller/drum size:diameter 390mm* length 1200mm, magnetic field intensity:8000 gauss;

Third roller size:diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss-15000 gauss;

Material: steel for the whole machine frame;

Adjust speed motors;

Electromagnetic speed regulation to adjust the roller speed;

Dimension:1700*1500*2280mm;

Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Ilmenite ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.

This machine is widely used in Kalimantan Island, Indonesia for zircon sand separation.

The picture:

3). Two rollers high intensity magnetic separator:

Specification:

Capacity:1-2 tons per hour;
Dry type;

Feeder hopper on the top of the machine;

Two rollers; 

First roller size: diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss;

Second roller size:diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss;

Material: steel for the whole machine frame;

Adjust speed motors;

Electromagnetic speed regulation to adjust the roller speed;

Dimension:1700*1400*2250mm;

Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.

This machine is widely used in Kalimantan Island, Indonesia for zircon sand separation.

The picture:

4). One roller low intensity magnetic separator / One roller high intensity magnetic separator:

Specification:

Capacity:10-20 tons per hour;
Dry type;

Feeder hopper on the top of the machine;

One roller; 

Roller size: diameter 400mm* length 1800mm, magnetic field intensity:1200 gauss;

Material: steel for the whole machine frame;

Adjust speed motors;

Electromagnetic speed regulation to adjust the roller speed;

Usage: it is used for separate Magnetic iron ore, strong magnetic ore.

***Wet Type Magnetic Separator

1). Iron ore, Ilmenite ore(Titanium ore) magnetic separator, Monazite ore magnetic separator

Specification:

Capacity:10-20 tons per hour;
Wet type;

Feeder hopper on the top of the machine;

Four drums & roller ( Three drums/Two drums) ; 

First drum size: diameter 500mm* length 1500mm, magnetic field intensity:1000 gauss-1500 gauss;

Second drum size:diameter 500mm* length 1500mm, magnetic field intensity:8000 gauss;

Third drum size:diameter 500mm* length 1500mm, magnetic field intensity:8000 gauss;

Fourth roller size:diameter 500mm* length 1500mm, magnetic field intensity:8000 gauss;

Material: steel for the whole machine frame;

Adjust speed motors;

Electromagnetic speed regulation to adjust the roller speed;

CTS(N.B) One drum(Single drum) magnetic separator
Descriptions

Wet Drum Permanent Magnetic Separator is suitable for Mine, Coal preparation plant etc. use weak wet magnetic field to sort out the strong magnetic ore, or eliminating the strong magnetic minerals mixed in nonmagnetic minerals. The magnetic field of CTS(N,B) wet drum permanent magnetic separators divide into rotary and fixed. The fixed one is mainly use in weak magnetic field to separate the fine particle strong magnetic materials, or eliminating the strong magnetic materials in the nonmagnetic ores.

Model	Shell szie  (Shell diameter×Shell length) mm	Magnetic induction on shell surface mT			Capacity		Power  Kw	Shell rotation  speed r/min	Weight Kg
		Magnetic pole geometric centre	Average	Max. magnetic strength	T/h	m ^3/h
CTS(N.B)-46	400×600		130	160	1~3	5	1.1	45	600
CTS(N.B)-66	600×600		145	170	5~10	16	1.1	40	705
CTS(N.B)-69	600×900		145	170	8~15	24	1.1	40	830
CTS(N.B)-612	600×1200		145	170	10~20	32	2.2	40	990
CTS(N.B)-618	600×1800		145	170	15~30	48	2.2	40	1330
CTS(N.B)-712	750×1200	120	155	180	15~30	48	3	35	1500
CTS(N.B)-718	750×1800	120	155	180	20~45	72	3	35	2100
CTS(N.B)-918	900×1800	148	165	190	25~55	90	4	28	2900
CTS(N.B)-924	900×2400	148	165	190	35~70	110	4	28	3500
CTS(N.B)-1018	1050×1800	148	165	190	40~75	120	5.5	22	4000
CTS(N.B)-1021	1050×2100	160	240	280	45~88	140	5.5	22	4500
CTS(N.B)-1024	1050×2400	160	240	280	52~100	160	5.5	22	5000
CTS(N.B)-1030	1050×3000	160	240	280	65~125	200	7.5	22	6200
CTS(N.B)-1218	1200×1800	160	240	280	47~90	140	5.5	19	5800
CTS(N.B)-1224	1200×2400	160	240	300	82~120	192	7.5	19	6200
CTS(N.B)-1230	1200×3000	160	240	280	80~150	240	7.5	19	7200
CTS(N.B)-1530	1500×3000	180	240	300	90~170	270	11	14	8100
CTS(N.B)-1540	1500×4000	180	240	300	115~220	350	11	14	9300

 
When the ore pulp entering magnetic field area, the ferromagnetic materials are sucked up on the surface of the drum, weak magnetic substance and nonmagnetic minerals are washed away by water, the absorbed magnetic minerals on the surface of drum are rotated with the drum and taken out of magnetic field area .The rotary one is suitable to dry separate the fine particle strong magnetic ore, because of speedy rotation, the magnetic particle rolling more times than other magnetic separator, which is effectively destroy the reunite of magnetic and arise the high-grade ore, the ore are divide into magnetic and nonmagnetic after separation, and discharge from the own road. This machine is suitable for the roughing and cleaning of particle size in 6-0mm size.
 
This machine has three kinds of tank: CTB, CTS and CTN, the same kind of drum could match those three tanks, to suitable different separation work and different requirement:       

• CTS is suitable for the roughing and cleaning of particle size in 6-0mm;
• CTN is suitable for the cleaning and scavenging of fine particle size in 0.6-0mm , and it is often applied to recycle heavy medium in coal;
• CTB is suitable for the roughing and cleaning of ores in size of 0.5-0mm, especially suitable for the cleaning of ores in size of 0.15-0mm.

This wet drum permanent magnetic separator can continuously feeding ores and discharge ores ,with large magnetic field intensity, high magnetic field gradient, big working clearance, higher processing ability and little magnetic flux leakage, low energy consumption, fine beneficiating results, simple structure and easy to maintain. 

***Three discs electromagnetic separator( 3 PC disc magnetic separator)

Three-disc electromagnetic separator is sorting mineral size less than 2-3mm of weakly magnetic minerals and rare metal ore selection, it is a very important mineral processing equipment. Three-disc electrmagnetic separator have 3 models.
 Three-disc electromagnetic separator is for a variety of strong magnetic minerals mixed ore separation, according to the difference of magnetic minerals, can achieving efficient separation of minerals can form different intensity magnetic disk by adjusting the excitation current levels, can also be adjusted each level disk and sensing distance between dressing grain is to get different magnetic induction intensity, reaching a one-time separation of various minerals. This device is widely used in ilmenite, monazite, tungsten, tin, tantalum, iron ore and other minerals with magnetic and non-magnetic dry sorting.
 Features:
The equipment have reasonable structure, small footprint, simple operation and maintenance, its one-time separate variety of ferromagnetic minerals, weakly magnetic, non-magnetic and so on. Operations can be adapted to water-lack mines.
 Product Structure:
The following major structural for diagram 600mm Double-disc Dry strong magnetic separator to do next explain. Main part of the separator by the "mountain" shaped magnetic system, magnetic system suspended above the rotating disk and vibration slots (or belt) components.

Specification of three disk electromagnetic separator:

Model	Unite	3PC-500	3PC-600	3PCX600
Magnetic intensity	Hauteur	Distance to beltsurface 2mm Disk teeth 1700	Distance to beltSurface 2mm Disk teeth 1800	Distance to belt 2mm Disk teeth 2000
Number of magnetic disk	Piece	3	3	3
Diameter of magnetic disk	mm	500	600	600
Revolution of magnetic disk	r/min	25-40	22-38	22-32
Power supply	V	380	380	380
Exciting coil	Unit	4	4	4
Matching motor	kw	0.75	1.5	1.5
Exciting power	kw	1.5	1.6	1.6
Coil temperature rise	°C	65	65	65
Rated currentof coil	A	1.1-1.8	1.2-1.9	1.2-2.2
Duty rating		Continuous	Continuous	Continuous
Feed width	mm	210	300	300
Feed size	mm	≤2	≤2	≤2
capacity	kg/h	100-500	120-800	80-800
Overall Size	mm	2800×800×1220	3200×870×1160	3150×900×1250
Weight	kg	1900	2200	2300

Our company & Customers Visiting

Ganzhou Gelin Mining Machinery Co., Ltd is an expert manufacturer of mining machines in China. Our company is located in Guzhang Industrial Zone, Shicheng county, Jiangxi province, covering an area of over 30000 square meters, having more than 30 sets of heavy processing equipment and with an annual outpurt of more than 2000 sets of mining machinery.
--- PRE-SALE SERVICE ---

1.Based on clients' request and budget, GELIN experts will strictly make efficient, reliable solutions accordingly;
2.Mine sample testing is available, we welcome the customer send the sample to you for testing by courier, or, the customer take the sample to our factory for testing;
3. Design and provide the complete processing flowchart;
4. Design & manufacturer products according to clients' demands.

--- AFTER-SALE SERVICE ---

1.Pre-check and test the products before delivery;
2.Deliver the whole plant design for our clients which including infrastructure, electrical system and pipeline system design;
3.Trace the status of the shipping until the products received;
4.Prepare required documents to let clients pass custom clearance;
5.Dispatch experts to carry out below service on site:
1) Installation & debug of the machinery
2) Train the first-line operators & technical personnel
3) Carry out any other service clients may need

6. Provide technical exchanging & spare parts for life-long term

--- ONE STOP SOLUTION ---

1.Starting by running the mineral beneficiation experiment. To provide our clients with the best solution accordingly;
2.Besides supply the flowchart design & equipment, we also provide the infrastructure design; Electrical & pipeline system design, etc. To help our clients complete the design of the whole plant;
3.After the installation, debugging of the equipment, the official production will also be guiding by our experienced engineers on site, to guarantee the output minerals perfectly meet your demands.

FAQ

Q: What Information should customers give to us in order to let we provide you with efficient & suitable quotation and assistance.

A:1). What type is the mining? Is it rock stone? or it is sand?
2). If rock stone,What is the general particle size(mm) of the raw ore?
3). What is the handling capacity(tons per hour) you plan to work with?
4).What is the elements of the raw ore? How much percent % of each minerals?

Q: Can we send the mineral samples to your company, let your company run the ore-dressing experiments test for us?

A: Yes, we can run the ore-dressing experiments for our customers. After the test, we will based on the results to give you the reasonable flowchart, suitable solution and equipments selection. etc.

Q: How long is the warrenty of your equipments? Does your company supply the spare parts?

A: The warranty period of Gelin equipments is one year. And of course we will supply the spare parts for you for life-long time at lowest cost.

Q: If i need the complete mineral processing line. is Gelin able to help us build it?

A: Yes, we can help you combine a complete mineral processing line. and give you related professional advices as long as you need.
There is a rich experience engineer team of us. we had already build many mining projects in China & Overseas. You can believe our quality and service.

Welcome to visit our factory in your free time!