Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand

• Customization: Available
• Type: Gravity &Magnetic Separation
• Voltage: 380V or Others
• Model NO.: Customization&Others
• Material: Steel&Others
• Material Feature: Durable,Acid&Corrosion Restistance
• Certification: ISO9001:2008, CE, SGS
• Energy Saving: Energy Saving
• Warranty: 2 Years
• Color: Multi Color
• Customized: Customized
• Condition: New
• After-sales Service: Engineer Guidance/Video Guidance
• Usage: Different Ores Benefication
• Transport Package: Export Packing Standard
• Specification: Differ from different models
• Trademark: Gelin
• Origin: China
• Production Capacity: 120 Sets/Month
• Package Size: 200.00cm * 100.00cm * 200.00cm
• Package Gross Weight: 500.000kg

Product Description

Full Mineral Processing Plant for separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
 

Our factory is the leading mining equipments manufacturer who have over 30 years experience in mining field. We produce full sets mining equipments for processing and separating gold, copper, tin, iron, zircon, rutile, monazite, tungsten, cassiterite, chrome, coltan, manganese, ilmenite, chromite, tantalum, niobium, barite and so on.

Main equipments include Trommel, Rotary scrubber, Jig machine, Spiral chute, Shaking table, Magnetic separator, Electrostatic separator, Jaw crusher, Ball mill, Hammer crusher, Double roller crusher, Vibrating screen, Mercury amalgamation, Gold smelting furnace, Diamond washing machine, Gold pan, Drier machine and so on.
 

Complete Mining Plants for Different Minerals Separation
Coltan	Diamond	Zircon sand
Tantalum	River sand gold	Titanium
Cobalt	Alluvial gold	Tin /Cassiterite
Tungsten	Rock stone gold	Heavy minerals sand
Tantalite	placer gold	Chromium ore
Silica sand	Gold tailing	Monazite
Copper	Clay gold mining	Tungsten ore
Barite	Desert sand gold	llmenite
Chrome	Quartz	Wolfram ore
Iron ore	Coal	Niobium
Manganese ore	Sand gravel	Rutile
Fluorite	Topsoil	Hematite

 

Product Description

India 250 tons per hour zircon rutile ilmenite beach sand project (for example).
Beach sand main contents :
Gold, Ilmenite, Rutile, Zircon, Tin, Hematite, Magnetite, Andalusite, Quartz, Corindone, Atlri, Garnet, Monazite, etc.

Customer' target: remove magnetic minerals and get the high grade rutile, tin and Zircon, more important to high recovery gold ore.
 

Basic Process for above flowchart

1. Use sand pump feed material directly to spiral separator. If there are some bigger stones in deep areas, can consider use trommel screen to separate out particles +2mm;

2. Spiral separator: use two-stages spiral separator, first stage is for rough concentration, the middling from first-stage will go to second-stage to concentrate again to get high recovery ratio;

3. Most of the heavy fractions are magnetic minerals, so in order to remove clean as much as possible, it is better to firstly use our factory special designed four rollers wet magnetic separator to remove magnetite ilmenite and hematite and weak magnetic ore;

4.The gold and zircon and other non-magnetic minerals goes to shaking table for concentration, also use two stages shaking table for getting higher concentration effect; 
5. After the electrostatic separator, can get rutile and other minerals, maybe still including some magnetic minerals, so use a high intensity dry process magnetic separator to remove the magnetic minerals again, the zircon will be more high grade up to 66% for sale a good price.

 

Above is for reference only,we also design different process flowchart depends on customer's actual mining condition.

Related Machines

1.Spiral Separator
GFRP(Glass Fibre Reinforced Plastic) Spiral Separator/Spiral Concentrator is a gravity separation equipment of separation different weight minerals by internal centrifugal force pulp produced in helix turning motion. It's applicable for separation of fine-grained ( including micro-grained ) metallic minerals such as iron, ilmenite, chromite, tungsten-tin ore, niobium-tantalum ore, gold placer,  seashore monazite, rutile and zircon as well as other metallic and non-metallic minerals with adequate difference of specific gravity.

Model	Diameter (mm)	Pitch(mm)	Screw Head (piece)	Feeding Size(mm)	Feed Ore Concentration(%)	Capacity(tph)	Dimension(mm)	Weight(kg)
5LL-400	400	240/180	2	2	25-55	0.15-0.3	460*460*1500	50
5LL-600	600	450/360	3	2	25-55	0.8-1.2	700*700*2600	150
5LL-900	900	540/405	4	2	25-55	2-3	1060*1060*4000	400
5LL-1200	1200	720/540	4	2	25-55	4-6	1360*1360*5230	600
5LL-1500	1500	720/540	4	3	25-55	6-8	1560*1560*5230	800
5LL-2000	2000	1200	3	4	30-35	10-40	2120*2120*5600	900

2.Shaking Table
Shaking Table is one of the main equipments of gravity concentration.It is applicable for separations of fine-grained and micro-grained rare metal, ferrous and non-ferrous metal, precious metal , coal and other minerals. It can carry out ore concentration operation independently and also can operate in conjunction with jig, screw separator, centrifugal separator and other equipment.

Model		6s -7.6	6s- 7.6	6s-  7.6	6s-  4.08	6s-  1.95	6s-  0.5
Deck Type		Coarse Ore Deck	Fine Sand Deck	Slurry/Slime Deck	Three Deck Types Available
Beneficiation Area m^2		7.6	7.6	7.6	4.08	1.95	0.5
Deck Size(mm)	Length (mm)	4450	4450	4450	3000	2100	1100
	transmission end width (mm)	1855	1855	1855	1320	1050	500
	Concentrate end width (mm)	1546	1546	1546	1100	850	430
Maximum Feeding Size (mm)		2	0.5	0.15	Sand--2 Slime--0.1	Sand--2 Slime--0.074	Sand--2 Slime--0.074
Feeding Capacity (ton/hour)		0.8-1.5	0.8-1.5	0.8-1.5	0.4-1.5	0.3-0.8	0.05-0.2
Feeding Density (%)		25-30	20-25	15-25	10-30
Stroke (mm)		16-22	11-16	8-16	6-30	12-28	9-17
Frequency (t/s)		45-48	18-53	50-57	210-320	250-450	280-460
Water added (t/h)		1-3	1-3	1-3	0.4-2	0.2-1	0.1-0.5
Transverse Slope of  Deck (°)		2.3°-4. 3°	1.3°-3.3°	1° -2°	0 -10°	0 -8°	0 -10°
Longitudinal Slope of Deck (°)		1.4	0.92	/	/	/	/
Cross-Section Shape of Deck		rectangle	Saw-Tooth/Indention	Triangle	Rectangle, Saw Tooth, Triangle Available
Motor Power (KW)		1.1	1.1	1.1	1.1	1.1	0.55
Transimission Mechanism		Eccentric Linkage Type
Remark: The tables have three distinct deck designs available.                 - The coarse ore deck is designed for recovering particles size from 0.5mm to 2mm;                 - The fine sand deck is designed for recovering fine particles in the range of 0.074mm to 0.5mm;                 - The slime deck is designed for recovering super extremely fine particles in the range of 0.15mm to 0.074mm.

3.Rotary Dryer
Rotary Dryer is the most widely used drying equipment in current market. It can be divided into metal pellets dryer, oxide pellets dryer, nickel & iron reduction dryer and coal dryer according to different conditions of temperature equipment, material ratio and overall process.
The products are mainly used in beneficiation, metallurgy, cement, chemicals, coal and other dry products industry which is currently the preferred product drying equipment.

Model (mm)	Drum Inclination(%)	Rotation speed(r/min)	Feeding temperature(degree)	Power(kw)	Capacity(t/h)	Weight (t)
φ600×6000	3-5	3-8	<=700	3	0.5-1.5	2.9
φ800×8000	3-5	3-8	<=700	4	0.8-2.0	3.5
φ800×10000	3-5	3-8	<=700	4	0.8-2.5	4.5
φ1000×10000	3-5	3-8	<=700	5.5	1.0-3.5	5.6
φ1200×10000	3-5	3-8	<=700	7.5	1.8-5	14.5
φ1200×12000	3-5	3-8	<=700	11	2-6	14.8
φ1500×12000	3-5	2-6	<=800	15	3.5-9	17.8
φ1800×12000	3-5	2-6	<=800	18	5-12	25
φ2200×12000	3-5	1.5-6	<=800	18.5	6-15	33
φ2200×18000	3-5	1.5-6	<=800	22	10-18	53.8
φ2200×20000	3-5	1.5-6	<=800	30	12-20	56
φ2400×20000	3-5	1.5-5	<=800	37	18-30	60
φ3000×20000	3-5	1.5-5	<=800	55	25-35	78
φ3000×25000	3-5	1.5-5	<=800	75	32-40	104.9

4.Electrostatic Separator
High tension (High voltage) electrostatic separator is an dry separating equipment in the high voltage electric field, which eliminate the mineral according to the differences of materials electricity nature.

Model	GELIN-ES1	GELIN-ES2	GELIN-ES3	GELIN-ES4	GELIN-ES5	GELIN-ES6	GELIN-ES7	GELIN-ES8
Rollers Qty	2pcs	2pcs	2pcs	2pcs	2pcs	4pcs	4pcs	4pcs
Roll Specification	120*750mm	120*1500mm	165*1500mm	220*1500mm	320*1500mm	165*1500mm	220*1500mm	320*1500mm
Roller speed	0-800r/min	0-800r/min	0-800r/min	0-800r/min	0-500r/min	0-500r/min	0-500r/min	0-500r/min
Working voltage	0-45kv	0-45kv	0-45kv	0-45kv	0-45kv	0-60kv	0-60kv	0-60kv
Motor(kw)	1.1	1.1	1.5	1.5/2.2	3	3/4.4	3/4.4	6
Feed size	0-2mm	0-2mm	0-2mm	0-2mm	0-2mm	0-2mm	0-2mm	0-2mm
Capacity	0.3-1t/h	0.5-2t/h	1-2.5t/h	1-3t/h	2-3t/h	1-4t/h	2-5t/h	4-8t/h
Dimension L*W*H (mm)	1300*800*1800	2100*1000*3100	2100*1250*3100	2100*1330*3100	2100*1500*4500	2100*1330*4500	2100*1500*4500	2100*2800*4500

5.ARC Plate Electrostatic Separator
The ARC Plate Electrostatic Separator is mainly used for separating a small number of metallic conductor minerals from nonmetallic materials, especially for separating and purifying placer ores.This machine is equipped with 0-60000v high-voltage generator, so that it can also be used for separating the high phosphorus ore or rutile ore that is difficult to separate.

 

Max. Output voltage:60,000v
Working voltage:1.5-50000V
Working electrode: negative
Adjustable Range of electrode operation:30-80mm
Heating power:2.5-8kw
Processing capacity:2-3t/h
Weight:1260kgs
Overall size:1880×1180×3600mm
Usage: Clean separator for zircon ore, tin ore, tungsten ore, tantalum ore, ...

6.Disc Electromagnetic Separator 
Disc Electromagnetic Separator s a highly efficient device for separation of difficult minerals with various different degree of difference in their magnetic susceptibilities, to produce very fine selectively achieved clean magnetic fractions with highest recovery. sorting mineral size less than 2-3mm of weakly magnetic minerals and rare metal ore selection, it is a very important mineral processing equipment. Normally single disc and three discs available to choose.

Model	3PC-500	3PC-600	3PCX600
Magnetic intensity	1000Gs-17000Gs	1000Gs-18000Gs	1000Gs-20000Gs
Number of disk	3 Pieces	3 Pieces	3 Pieces
Diameter of disk	500mm	600mm	600mm
Rotation Speed  of magnetic disk	25-40 r/min	22-38 r/min	22-32 r/min
Power supply	380V	380V	380V
Exciting coil	4 Units	4 Units	4 Units
Matching motor	0.75 KW	1.5 KW	1.5 KW
Exciting power	1.5 kw	1.6 kw	1.6 kw
Coil temperature	65 °C	65 °C	65 °C
Rated current of coil	1.1-1.8 A	1.2-1.9 A	1.2-2.2 A
Duty rating	Continuous	Continuous	Continuous
Feed width	210 mm	300 mm	300 mm
Feed size	≤2 mm	≤2 mm	≤2 mm
capacity	100-500 kg/h	120-800 kg/h	80-800 kg/h
Overall Size	280cm×80cm×122cm	320cm×87cm×116cm	315cm×90cm×125cm
Weight	1900 kgs	2200 kgs	2300 kgs

7.Magnetic Separator
Our factory produces one roller, two rollers, three rollers, four rollers wet type and dry type high intensity magnetic separator and low intensity magnetic separator, magnetic field intensity from 800 gauss to 20000 gauss. The high gradient magnetic separator is a strong magnetic separator for the screening of weak magnetic minerals. Magnetic separators are widely used for separate magnetic iron ore,Tin ore, ilmenite, titanium ore, hematile, manganese, cobalt, cassiterite, coltan,tantalum, niobium, zircon sand, beach black sands, Monazite ore, Rutile ore,silica purify sand and so on.

Model	Drum size  (diameter× length) mm	Magnetic induction Density mT			Capacity		Power Kw	Drum rotation  speed  r/min	Weight Kg
		Magnetic pole geometric centre	Average	Max. magnetic strength	T/h	m 3/h
CTS(N.B)-46	400×600		130	160	1~3	5	1.1	45	600
CTS(N.B)-66	600×600		145	170	5~10	16	1.1	40	705
CTS(N.B)-69	600×900		145	170	8~15	24	1.1	40	830
CTS(N.B)-612	600×1200		145	170	10~20	32	2.2	40	990
CTS(N.B)-618	600×1800		145	170	15~30	48	2.2	40	1330
CTS(N.B)-712	750×1200	120	155	180	15~30	48	3	35	1500
CTS(N.B)-718	750×1800	120	155	180	20~45	72	3	35	2100
CTS(N.B)-918	900×1800	148	165	190	25~55	90	4	28	2900
CTS(N.B)-924	900×2400	148	165	190	35~70	110	4	28	3500
CTS(N.B)-1018	1050×1800	148	165	190	40~75	120	5.5	22	4000
CTS(N.B)-1021	1050×2100	160	240	280	45~88	140	5.5	22	4500
CTS(N.B)-1024	1050×2400	160	240	280	52~100	160	5.5	22	5000
CTS(N.B)-1030	1050×3000	160	240	280	65~125	200	7.5	22	6200
CTS(N.B)-1218	1200×1800	160	240	280	47~90	140	5.5	19	5800
CTS(N.B)-1224	1200×2400	160	240	300	82~120	192	7.5	19	6200
CTS(N.B)-1230	1200×3000	160	240	280	80~150	240	7.5	19	7200
CTS(N.B)-1530	1500×3000	180	240	300	90~170	270	11	14	8100
CTS(N.B)-1540	1500×4000	180	240	300	115~220	350	11	14	9300
* CTS is suitable for the roughing and cleaning of particle size in 6-0mm; semi-backflow type * CTN is suitable for the cleaning and scavenging of fine particle size in 0.6-0mm , and for heavy medium in coal;backflow type * CTB is suitable for the roughing and cleaning of ores in size of 0.5-0mm, especially suitable for the cleaning of ores in size of 0.15-0 mm; concurrent flow type

8.Belt Conveyor
The belt conveyor manufactured by our company has the advantages of big conveying capacity, simple structure, convenient repair and standard parts, so it is widely used in the industries of mine, metallurgy and coal to convey loose materials and finished products. According to different technique requirements, the machine can convey material singly or be formed conveying system with other conveying equipments to meet different requirements of working line. The working temperature is from -200ºC to +400ºC and the temperature of conveying material is under 500ºC.

Width(mm)	Length(m)/ Power (Kw)			Speed (m/s)	Capacity(t/h)
400	≤12/2.2	12-20/2.2-4	20-25/3.5-7.5	1.25-2.0	30-60
500	≤12/3	12-20/3-5.5	20-30/5.5-7.5	1.25-2.0	40-80
650	≤12/4	12-20/4-5.5	20-30/5.5-11	1.25-2.0	80-120
800	≤10/4	10-15/4-5.5	15-30/5.5-15	1.25-2.0	120-200
1000	≤10/5.5	10-20/5.5-11	20-40/11-22	1.25-2.0	200-320
1200	≤10/7.5	10-20/7.5-15	20-40/15-30	1.25-2.0	290-400

Other related mining machines can be searched in our shop for details.

Company Profile

Ganzhou Gelin Mining Machinery Co., Ltd is an over 30 years professional manufacturer and exporter of mining machinery for crushing, screening, grinding, flotation, magnetic/gravity separation etc. in China.the machines are excellent for processing gold,diamond,iron ore, ilmenite, manganese ore etc. Gelin have a complete service system which can provide customer full service in mining field and after sales service.By now, Gelin's equipments and services are exported to over 60 countries,include America, Russia, India, Africa, Brazil, Chile,South Africa,Zambia etc. Sincerely welcome to visit our factory.

Our Services

One Stop solution for beneficiation plant service:
1.Engineering consulting available,it makes clients have a comprehensive understanding of beneficiation plant,including mine value,useful elements,mineral processing technology,plant scale,essential equipments,etc.

 

2.Arrange mineral beneficiation experiment after received the material sample and beneficiation test report will be done after test.

3.After reaching agreement with client,we start to engineering design,including planning,investigation,data collection, project evaluation etc. and then comes up with design scheme of beneficiation plant construction and working drawings.

 

4.Manufacturing the necessary equipments and arrange the shipment.

 

5.Complete services for Installation and commissioning and technical training(operating training,common problem solving training).

 

After-sale Service

Regularly visit customers to provide after- sale technical supports and to solve problems of beneficiation plant. For equipments supplied,we could provide one-year warranty and provide spare parts with preferential price in the long term and be responsible for any problems with the them.

FAQ

Q: Are you a trading company or a factory?
A: We are a factory at Shicheng county with 110 workers,6 workshops covered 17,000m² and office covered 2,500m². Welcome to visit our factory at anytime.

 

Q: What is your payment terms?
A: By TT(Telegraphic Transfer), 100% or 40% Deposit before production and 60% balance payment paid off before loading from factory.

Q: How long is the guarantee period of your products?

A: The guarantee period is 1-2 years, pls ask staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

 

Q: Is it possible to produce customized products ?
A: Yes, most of our products are produced as required.

 

Q: Is it possible to provide sample for your factory to do ore-dressing experiment?
A: Yes, engineering consulting is available and we'd like to arrange mineral beneficiation experiment after received your sample and provide the test report.