Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand

Product Details
Customization: Available
Type: Gravity &Magnetic Separation
Voltage: 380V or Others
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Year of Establishment
2012-07-05
Management System Certification
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  • Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
  • Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
  • Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
  • Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
  • Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
  • Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
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Overview

Basic Info.

Model NO.
Customization&Others
Material Feature
Durable,Acid&Corrosion Restistance
Certification
ISO9001:2008, CE, SGS
Energy Saving
Energy Saving
Warranty
2 Years
Color
Multi Color
Customized
Customized
Condition
New
After-sales Service
Engineer Guidance/Video Guidance
Usage
Different Ores Benefication
Transport Package
Export Packing Standard
Specification
Differ from different models
Trademark
Gelin
Origin
China
Production Capacity
120 Sets/Month

Packaging & Delivery

Package Size
200.00cm * 100.00cm * 200.00cm
Package Gross Weight
500.000kg

Product Description

Full Mineral Processing Plant for separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
 
Our factory is the leading mining equipments manufacturer who have over 30 years experience in mining field. We produce full sets mining equipments for processing and separating gold, copper, tin, iron, zircon, rutile, monazite, tungsten, cassiterite, chrome, coltan, manganese, ilmenite, chromite, tantalum, niobium, barite and so on.
Main equipments include Trommel, Rotary scrubber, Jig machine, Spiral chute, Shaking table, Magnetic separator, Electrostatic separator, Jaw crusher, Ball mill, Hammer crusher, Double roller crusher, Vibrating screen, Mercury amalgamation, Gold smelting furnace, Diamond washing machine, Gold pan, Drier machine and so on.
 
 Complete Mining Plants for Different Minerals Separation
Coltan Diamond Zircon sand
Tantalum River sand gold Titanium
Cobalt Alluvial gold Tin /Cassiterite
Tungsten Rock stone gold Heavy minerals sand
Tantalite placer gold Chromium ore
Silica sand Gold tailing Monazite
Copper Clay gold mining Tungsten ore
Barite Desert sand gold llmenite
Chrome Quartz Wolfram ore
Iron ore Coal Niobium
Manganese ore Sand gravel Rutile
Fluorite Topsoil Hematite

 

Product Description

Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand

India 250 tons per hour zircon rutile ilmenite beach sand project (for example).
Beach sand main contents :
Gold, Ilmenite, Rutile, Zircon, Tin, Hematite, Magnetite, Andalusite, Quartz, Corindone, Atlri, Garnet, Monazite, etc.
Customer' target: remove magnetic minerals and get the high grade rutile, tin and Zircon, more important to high recovery gold ore.
 
Basic Process for above flowchart
1. Use sand pump feed material directly to spiral separator. If there are some bigger stones in deep areas, can consider use trommel screen to separate out particles +2mm;
2. Spiral separator: use two-stages spiral separator, first stage is for rough concentration, the middling from first-stage will go to second-stage to concentrate again to get high recovery ratio;
3. Most of the heavy fractions are magnetic minerals, so in order to remove clean as much as possible, it is better to firstly use our factory special designed four rollers wet magnetic separator to remove magnetite ilmenite and hematite and weak magnetic ore;
4.The gold and zircon and other non-magnetic minerals goes to shaking table for concentration, also use two stages shaking table for getting higher concentration effect; 
5. After the electrostatic separator, can get rutile and other minerals, maybe still including some magnetic minerals, so use a high intensity dry process magnetic separator to remove the magnetic minerals again, the zircon will be more high grade up to 66% for sale a good price.
 
Above is for reference only,we also design different process flowchart depends on customer's actual mining condition.
Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand

Related Machines

1.Spiral Separator
GFRP(Glass Fibre Reinforced Plastic) Spiral Separator/Spiral Concentrator is a gravity separation equipment of separation different weight minerals by internal centrifugal force pulp produced in helix turning motion. It's applicable for separation of fine-grained ( including micro-grained ) metallic minerals such as iron, ilmenite, chromite, tungsten-tin ore, niobium-tantalum ore, gold placer,  seashore monazite, rutile and zircon as well as other metallic and non-metallic minerals with adequate difference of specific gravity.
Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand

Model Diameter (mm) Pitch(mm) Screw Head (piece) Feeding Size(mm) Feed Ore Concentration(%) Capacity(tph) Dimension(mm) Weight(kg)
5LL-400 400 240/180 2 2 25-55 0.15-0.3 460*460*1500 50
5LL-600 600 450/360 3 2 25-55 0.8-1.2 700*700*2600 150
5LL-900 900 540/405 4 2 25-55 2-3 1060*1060*4000 400
5LL-1200 1200 720/540 4 2 25-55 4-6 1360*1360*5230 600
5LL-1500 1500 720/540 4 3 25-55 6-8 1560*1560*5230 800
5LL-2000 2000 1200 3 4 30-35 10-40 2120*2120*5600 900

2.Shaking Table
Shaking Table is one of the main equipments of gravity concentration.It is applicable for separations of fine-grained and micro-grained rare metal, ferrous and non-ferrous metal, precious metal , coal and other minerals. It can carry out ore concentration operation independently and also can operate in conjunction with jig, screw separator, centrifugal separator and other equipment.
Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand

Model 6s -7.6 6s- 7.6 6s-  7.6 6s-  4.08 6s-  1.95 6s-  0.5
Deck Type Coarse Ore Deck Fine Sand Deck Slurry/Slime Deck Three Deck Types Available
Beneficiation Area m2 7.6 7.6 7.6 4.08 1.95 0.5
Deck Size(mm) Length (mm) 4450 4450 4450 3000 2100 1100
transmission end width (mm) 1855 1855 1855 1320 1050 500
Concentrate end width (mm) 1546 1546 1546 1100 850 430
Maximum Feeding Size (mm) 2 0.5 0.15 Sand--2
Slime--0.1
Sand--2
Slime--0.074
Sand--2
Slime--0.074
Feeding Capacity (ton/hour) 0.8-1.5 0.8-1.5 0.8-1.5 0.4-1.5 0.3-0.8 0.05-0.2
Feeding Density (%) 25-30 20-25 15-25 10-30
Stroke (mm) 16-22 11-16 8-16 6-30 12-28 9-17
Frequency (t/s) 45-48 18-53 50-57 210-320 250-450 280-460
Water added (t/h) 1-3 1-3 1-3 0.4-2 0.2-1 0.1-0.5
Transverse Slope of  Deck (°) 2.3°-4. 3° 1.3°-3.3° 1° -2° 0 -10° 0 -8° 0 -10°
Longitudinal Slope of Deck (°) 1.4 0.92 / / / /
Cross-Section Shape of Deck rectangle Saw-Tooth/Indention Triangle Rectangle, Saw Tooth, Triangle Available
Motor Power (KW) 1.1 1.1 1.1 1.1 1.1 0.55
Transimission Mechanism Eccentric Linkage Type
Remark:
The tables have three distinct deck designs available.                
- The coarse ore deck is designed for recovering particles size from 0.5mm to 2mm;                
- The fine sand deck is designed for recovering fine particles in the range of 0.074mm to 0.5mm;                
- The slime deck is designed for recovering super extremely fine particles in the range of 0.15mm to 0.074mm.

3.Rotary Dryer
Rotary Dryer is the most widely used drying equipment in current market. It can be divided into metal pellets dryer, oxide pellets dryer, nickel & iron reduction dryer and coal dryer according to different conditions of temperature equipment, material ratio and overall process.
The products are mainly used in beneficiation, metallurgy, cement, chemicals, coal and other dry products industry which is currently the preferred product drying equipment.
Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
Model (mm) Drum Inclination(%) Rotation speed(r/min) Feeding temperature(degree) Power(kw) Capacity(t/h) Weight (t)
φ600×6000 3-5 3-8 <=700 3 0.5-1.5 2.9
φ800×8000 3-5 3-8 <=700 4 0.8-2.0 3.5
φ800×10000 3-5 3-8 <=700 4 0.8-2.5 4.5
φ1000×10000 3-5 3-8 <=700 5.5 1.0-3.5 5.6
φ1200×10000 3-5 3-8 <=700 7.5 1.8-5 14.5
φ1200×12000 3-5 3-8 <=700 11 2-6 14.8
φ1500×12000 3-5 2-6 <=800 15 3.5-9 17.8
φ1800×12000 3-5 2-6 <=800 18 5-12 25
φ2200×12000 3-5 1.5-6 <=800 18.5 6-15 33
φ2200×18000 3-5 1.5-6 <=800 22 10-18 53.8
φ2200×20000 3-5 1.5-6 <=800 30 12-20 56
φ2400×20000 3-5 1.5-5 <=800 37 18-30 60
φ3000×20000 3-5 1.5-5 <=800 55 25-35 78
φ3000×25000 3-5 1.5-5 <=800 75 32-40 104.9

4.Electrostatic Separator
High tension (High voltage) electrostatic separator is an dry separating equipment in the high voltage electric field, which eliminate the mineral according to the differences of materials electricity nature.
Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand

Model GELIN-ES1 GELIN-ES2 GELIN-ES3 GELIN-ES4 GELIN-ES5 GELIN-ES6 GELIN-ES7 GELIN-ES8
Rollers Qty 2pcs 2pcs 2pcs 2pcs 2pcs 4pcs 4pcs 4pcs
Roll Specification 120*750mm 120*1500mm 165*1500mm 220*1500mm 320*1500mm 165*1500mm 220*1500mm 320*1500mm
Roller speed 0-800r/min 0-800r/min 0-800r/min 0-800r/min 0-500r/min 0-500r/min 0-500r/min 0-500r/min
Working voltage 0-45kv 0-45kv 0-45kv 0-45kv 0-45kv 0-60kv 0-60kv 0-60kv
Motor(kw) 1.1 1.1 1.5 1.5/2.2 3 3/4.4 3/4.4 6
Feed size 0-2mm 0-2mm 0-2mm 0-2mm 0-2mm 0-2mm 0-2mm 0-2mm
Capacity 0.3-1t/h 0.5-2t/h 1-2.5t/h 1-3t/h 2-3t/h 1-4t/h 2-5t/h 4-8t/h
Dimension L*W*H (mm) 1300*800*1800 2100*1000*3100 2100*1250*3100 2100*1330*3100 2100*1500*4500 2100*1330*4500 2100*1500*4500 2100*2800*4500

5.ARC Plate Electrostatic Separator
The ARC Plate Electrostatic Separator is mainly used for separating a small number of metallic conductor minerals from nonmetallic materials, especially for separating and purifying placer ores.This machine is equipped with 0-60000v high-voltage generator, so that it can also be used for separating the high phosphorus ore or rutile ore that is difficult to separate.
 
Max. Output voltage:60,000v
Working voltage:1.5-50000V
Working electrode: negative
Adjustable Range of electrode operation:30-80mm
Heating power:2.5-8kw
Processing capacity:2-3t/h
Weight:1260kgs
Overall size:1880×1180×3600mm

Usage: Clean separator for zircon ore, tin ore, tungsten ore, tantalum ore, ...
Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
6.Disc Electromagnetic Separator 
Disc Electromagnetic Separator s a highly efficient device for separation of difficult minerals with various different degree of difference in their magnetic susceptibilities, to produce very fine selectively achieved clean magnetic fractions with highest recovery. sorting mineral size less than 2-3mm of weakly magnetic minerals and rare metal ore selection, it is a very important mineral processing equipment. Normally single disc and three discs available to choose.
Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
Model 3PC-500 3PC-600 3PCX600
Magnetic intensity 1000Gs-17000Gs 1000Gs-18000Gs 1000Gs-20000Gs
Number of disk 3 Pieces 3 Pieces 3 Pieces
Diameter of disk 500mm 600mm 600mm
Rotation Speed  of magnetic disk 25-40 r/min 22-38 r/min 22-32 r/min
Power supply 380V 380V 380V
Exciting coil 4 Units 4 Units 4 Units
Matching motor 0.75 KW 1.5 KW 1.5 KW
Exciting power 1.5 kw 1.6 kw 1.6 kw
Coil temperature 65 °C 65 °C 65 °C
Rated current of coil 1.1-1.8 A 1.2-1.9 A 1.2-2.2 A
Duty rating Continuous Continuous Continuous
Feed width 210 mm 300 mm 300 mm
Feed size 2 mm 2 mm 2 mm
capacity 100-500 kg/h 120-800 kg/h 80-800 kg/h
Overall Size 280cm×80cm×122cm 320cm×87cm×116cm 315cm×90cm×125cm
Weight 1900 kgs 2200 kgs 2300 kgs


7.Magnetic Separator
Our factory produces one roller, two rollers, three rollers, four rollers wet type and dry type high intensity magnetic separator and low intensity magnetic separator, magnetic field intensity from 800 gauss to 20000 gauss. The high gradient magnetic separator is a strong magnetic separator for the screening of weak magnetic minerals. Magnetic separators are widely used for separate magnetic iron ore,Tin ore, ilmenite, titanium ore, hematile, manganese, cobalt, cassiterite, coltan,tantalum, niobium, zircon sand, beach black sands, Monazite ore, Rutile ore,silica purify sand and so on.

Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
Model Drum size 
(diameter× length)
mm
Magnetic induction Density mT Capacity Power
Kw
Drum rotation  speed 
r/min
Weight
Kg
Magnetic pole
geometric centre
Average Max. magnetic strength T/h 3/h
CTS(N.B)-46 400×600   130 160 1~3 5 1.1 45 600
CTS(N.B)-66 600×600   145 170 5~10 16 1.1 40 705
CTS(N.B)-69 600×900   145 170 8~15 24 1.1 40 830
CTS(N.B)-612 600×1200   145 170 10~20 32 2.2 40 990
CTS(N.B)-618 600×1800   145 170 15~30 48 2.2 40 1330
CTS(N.B)-712 750×1200 120 155 180 15~30 48 3 35 1500
CTS(N.B)-718 750×1800 120 155 180 20~45 72 3 35 2100
CTS(N.B)-918 900×1800 148 165 190 25~55 90 4 28 2900
CTS(N.B)-924 900×2400 148 165 190 35~70 110 4 28 3500
CTS(N.B)-1018 1050×1800 148 165 190 40~75 120 5.5 22 4000
CTS(N.B)-1021 1050×2100 160 240 280 45~88 140 5.5 22 4500
CTS(N.B)-1024 1050×2400 160 240 280 52~100 160 5.5 22 5000
CTS(N.B)-1030 1050×3000 160 240 280 65~125 200 7.5 22 6200
CTS(N.B)-1218 1200×1800 160 240 280 47~90 140 5.5 19 5800
CTS(N.B)-1224 1200×2400 160 240 300 82~120 192 7.5 19 6200
CTS(N.B)-1230 1200×3000 160 240 280 80~150 240 7.5 19 7200
CTS(N.B)-1530 1500×3000 180 240 300 90~170 270 11 14 8100
CTS(N.B)-1540 1500×4000 180 240 300 115~220 350 11 14 9300
* CTS is suitable for the roughing and cleaning of particle size in 6-0mm; semi-backflow type
* CTN is suitable for the cleaning and scavenging of fine particle size in 0.6-0mm , and for heavy medium in coal;backflow type
* CTB is suitable for the roughing and cleaning of ores in size of 0.5-0mm, especially suitable for the cleaning of ores in size of 0.15-0 mm; concurrent flow type

8.Belt Conveyor
The belt conveyor manufactured by our company has the advantages of big conveying capacity, simple structure, convenient repair and standard parts, so it is widely used in the industries of mine, metallurgy and coal to convey loose materials and finished products. According to different technique requirements, the machine can convey material singly or be formed conveying system with other conveying equipments to meet different requirements of working line. The working temperature is from -200ºC to +400ºC and the temperature of conveying material is under 500ºC.Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
Width(mm) Length(m)/ Power (Kw) Speed (m/s) Capacity(t/h)
400 ≤12/2.2 12-20/2.2-4 20-25/3.5-7.5 1.25-2.0 30-60
500 ≤12/3 12-20/3-5.5 20-30/5.5-7.5 1.25-2.0 40-80
650 ≤12/4 12-20/4-5.5 20-30/5.5-11 1.25-2.0 80-120
800 ≤10/4 10-15/4-5.5 15-30/5.5-15 1.25-2.0 120-200
1000 ≤10/5.5 10-20/5.5-11 20-40/11-22 1.25-2.0 200-320
1200 ≤10/7.5 10-20/7.5-15 20-40/15-30 1.25-2.0 290-400
Other related mining machines can be searched in our shop for details.

Company Profile

Ganzhou Gelin Mining Machinery Co., Ltd is an over 30 years professional manufacturer and exporter of mining machinery for crushing, screening, grinding, flotation, magnetic/gravity separation etc. in China.the machines are excellent for processing gold,diamond,iron ore, ilmenite, manganese ore etc. Gelin have a complete service system which can provide customer full service in mining field and after sales service.By now, Gelin's equipments and services are exported to over 60 countries,include America, Russia, India, Africa, Brazil, Chile,South Africa,Zambia etc. Sincerely welcome to visit our factory.

Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand
Our Services

One Stop solution for beneficiation plant service:
1.Engineering consulting available,it makes clients have a comprehensive understanding of beneficiation plant,including mine value,useful elements,mineral processing technology,plant scale,essential equipments,etc.
 
2.Arrange mineral beneficiation experiment after received the material sample and beneficiation test report will be done after test.

3.After reaching agreement with client,we start to engineering design,including planning,investigation,data collection, project evaluation etc. and then comes up with design scheme of beneficiation plant construction and working drawings.
 
4.Manufacturing the necessary equipments and arrange the shipment.
 
5.Complete services for Installation and commissioning and technical training(operating training,common problem solving training).
 
After-sale Service
Regularly visit customers to provide after- sale technical supports and to solve problems of beneficiation plant. For equipments supplied,we could provide one-year warranty and provide spare parts with preferential price in the long term and be responsible for any problems with the them.

FAQ

Q: Are you a trading company or a factory?
A: We are a factory at Shicheng county with 110 workers,6 workshops covered 17,000m2 and office covered 2,500m2. Welcome to visit our factory at anytime.
 
Q: What is your payment terms?
A: By TT(Telegraphic Transfer), 100% or 40% Deposit before production and 60% balance payment paid off before loading from factory.

Q: How long is the guarantee period of your products?
A: The guarantee period is 1-2 years, pls ask staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.
 
Q: Is it possible to produce customized products ?
A: Yes, most of our products are produced as required.
 
Q: Is it possible to provide sample for your factory to do ore-dressing experiment?
A: Yes, engineering consulting is available and we'd like to arrange mineral beneficiation experiment after received your sample and provide the test report.

Full Mineral Processing Plant for Separating Iron Ore Ilmenite/Zircon/Rutile/Monazite Sand

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